Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

Rochelle Foods LLC

Struck by door, gate, window · Multiple surface and flesh wounds

Federal OSHA recorded a severe workplace injury at Rochelle Foods LLC, 1001 S. Main St., ROCHELLE, ILLINOIS 61068 on — Multiple surface and flesh wounds, affecting the Multiple body parts unspecified.

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An employee was cleaning the smoke house. Due to pressure buildup the door opened forcefully, striking the employee. They sustained lacerations to the face as well as contusions all over their body.

Hospitalized Multiple body parts unspecified Doors swinging and sliding

Rochelle Foods LLC

While walking, an employee tripped on a pallet and fell breaking his lower left leg.

ROCHELLE FOODS, LLC.

On February 1, 2020, a maintenance employee was cleaning the roller of a bacon transfer conveyor also known as the precook bacon machine. The employee was scraping a rotating roller with a 2x4 (approximately) scraper while working inside the Ready to Eat (RTE) room. While cleaning, the scraper slipped and the employee's left index fingertip was caught and amputated between the moving roller and a metal bar. The machine was not locked out/tagged out at the time of the incident.

ROCHELLE FOODS, LLC.

An employee moving meat on a conveyor amputated her left middle finger.

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Main Line Clinical Labs

An employee was closing a door when the door closed on their right index finger, resulting in a fingertip amputation.

United States Postal Service

An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.

Corrigan Brothers Inc

An employee was closing the side cargo door to a company van. The tip of his finger got caught between the door and the door jamb, resulting in a partial amputation.

AAA Complete Building Services, Inc.

A building engineer was inspecting a generator. As he closed the generator enclosure door, his right ring finger was caught between the door and the door frame. The fingertip was amputated.

Tyson Fresh Meats, Inc.

An employee was scraping dried glue from the top lid of a hot glue pot. His left hand slipped and came into contact with the hot glue. He then suffered burns to his hands and fingers as he tried to remove the glue. He was hospitalized.

Intermountain Packing, LLC

An employee was in a scissor lift approximately 20 feet above the ground to place a plastic tarp on a catwalk in order to catch condensation. They positioned the lift opposite the work area and stepped out of the scissor lift onto an I-beam. The employee fell from the I-beam to the ground. The employee was hospitalized with a skull fracture on the right side of their head and injuries to the chest and both eyes.

Cargill Meat Solutions Corporation

A maintenance employee was called to look at a pallet conveyor machine where a chain had fallen off a sprocket wheel. When the employee grabbed the loose chain, a light sensor caused the machine to restart. This created a pinch point between the chain and sprocket that caught the employee's left little finger. The finger was surgically amputated at the second knuckle.

JBS Souderton, Inc.

The injured employee was standing by one of the stationary computers along the wall. There was a half-pallet located approximately 3 feet behind the employee that consisted of 12-pound boxes stacked six boxes high. A forklift was transporting a pallet that came in contact with the stationary pallet behind the injured employee, causing four boxes to fall and contact their legs. The injured employee was hospitalized with leg injuries.

Smithfield Foods

An employee was using a box strapping machine to place straps on boxes when his right middle finger was caught in the machine, resulting in an open fracture to the distal phalanx.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.