Caught in or compressed by equipment or objects, unspecified · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Gunite Corporation, 302 Peoples Ave., ROCKFORD, ILLINOIS 61104
on — Fractures, affecting the leg(s), unspecified.
Final narrative
An employee was setting filters in molds in a molding machine. The employee's leg was pinched and broken between the foundry mold carriage and a roller bracket.
On March 30, 2021, an employee was standing on a metal step, clearing built-up slag to allow water to flow through a trough. When he stepped down, his foot entered the hot water and he suffered second-degree burns to the right shin.
An employee was using an oxygen lance to clean a cupola slag runner (a portion of a foundry furnace) when the oxygen line supplying the lance failed causing a flame to strike the employee and enter his glove. The employee sustained third degree burns to the back and palm of his right hand.
An employee was changing mud cups in the hopper cylinders of a concrete pump truck. The cylinders moved and three of the employees fingers were amputated.
An employee was standing on the rig floor next to a polishing unit. His hand was placed on the polishing unit when the pump was lowered, resulting in amputation of their right thumb, ring, and middle fingertips.
An employee was using air to blow out the air wash to the blender and grinder station. As the employee reached to verify that the air wash was clean, the unit pinched and amputated their fingertip.
An employee was retrieving a lost drill pipe with a lifting bail when their left thumb got pinched between the table and handle of the lifting bail while trying to re-thread the pipe to lift it out. The employee suffered an amputation to the left thumb.
An employee was removing a core chuck from a stationary roll when their right ring finger was pinched between the chuck and the roll. The employee's fingertip was amputated.
More severe injuries in this industry (NAICS 331513)
An employee was unloading metal from two drums on a pallet. The employee removed the lid from the second drum and the drum fell over onto his ankle. The employee sustained a fractured ankle.
An employee was working with team members on the pouring line, casting a sand mold. Molten metal entered the employee's personal protection suit and severely burned his left leg, calf, and ankle.
An employee was jointing a board with a jointer. The board jumped when it came into contact with the jointer's cutter head, and the jolt caused the employee's left hand to slide between the board and the guard and come into contact with the cutter head. He suffered lacerations/partial amputations to the middle, ring, and index fingers.
An employee was turning off a gas valve when he bumped into a die brush and struck the spinning die. The die pin struck him on the back, resulting in contusions, abrasions, and a severe laceration to his back that required hospitalization and surgery.
At 11:45 a.m. on June 13, 2025, an employee of Staley Steel, LLC, was performing preventive maintenance on an overhead crane. While he was holding a grease gun hose and nozzle, he contacted electrical components inside an electrical box. He suffered a first-degree electrical burn on the palm of the left hand, as well as pain up his left arm to the shoulder, and was hospitalized.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.