105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

CHALLENGE MANUFACTURING INC.

Struck by object falling from vehicle or machinery-other than vehicle part · Soreness, pain, hurt-nonspecified injury

Federal OSHA recorded a severe workplace injury at CHALLENGE MANUFACTURING INC., 10501 NW Transcon Drive, KANSAS CITY, MISSOURI 64153 on — Soreness, pain, hurt-nonspecified injury, affecting the leg(s), unspecified.

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An employee was loading two empty containers onto a forklift. They became tangled, and the employee left the forklift to straighten the load. One of the containers fell and struck the employee's right leg. The employee was hospitalized.

Hospitalized Leg(s), unspecified Containers, unspecified

Star Pipe Products LTD

An employee was using a crane. The hook slipped and a fitting fell onto a finger on the employee's left hand causing a fracture and laceration.

KP Building Products, Inc.

An employee was transporting an 800-pound die on a cart from the tool room. The employee was pulling the cart when it struck a metal plate on the floor. This caused the cart to tip forward and the die to slide off the cart. The die struck the employee's left foot and their second toe was amputated.

BJ'S WHOLESALE CLUB, INC.

An employee was using a forklift to load pallets of product on a trailer. He exited the forklift to adjust a pallet by hand. The pallet fell on him, resulting in an injury to the left leg.

International Steel and Counterweights LLC

An employee was lifting a 500-pound steel counterweight off a pallet using a magnetic hold jib crane. The counterweight detached from the crane and the employee sustained a left foot/toe fracture that required surgery.

Seneca Mechanical, LLC

An employee was using a pipe wrench to turn a 42-foot-long steel pipe on jack stands to weld the bottom portion. The pipe fell off the stands, striking the injured employee on his left shin. The employee sustained a left leg fracture at the shin area as well as a tibia fracture that required surgery.

Associated Metal Forming Technologies

An employee was verifying light curtain function at a load cell tester when their right index finger was amputated by a hydraulic cylinder above the middle knuckle.

Progressive Stamping, Inc.

An employee was positioning an overhead crane to stand up a skidded coil when the coil swung back. The employee was caught between the swinging coil and another coil sitting on a coil pad, resulting in hospitalization due to a loss of consciousness and a pelvic injury.

Gestamp

An employee was performing general cleanup duties when they collapsed and passed out due to heat exhaustion. They were hospitalized for heat exhaustion, dehydration, and acute renal failure.

Jefferson Industries

A temporary employee was helping a forklift operator by holding metal sheets to steady them as they were placed on a rail for feeding to a stamp machine. The operator lowered the forks with the blanks (weighting approximately 750 pounds). The temporary employee's right index finger was caught between the metal and the feeding rail. The finger was crushed and partially amputated through the bone.

Utica Metal Products, INC.

An employee was using a mechanical trim press to trim flash off metal parts. The employee was loading a part to be trimmed when the press cycled and crushed the index fingers on both of their hands. The employee sustained a fingertip amputation. The machine was not guarded at the time.

WADDELL CONCRETE INC.

An employee was readjusting a safety hook to remove hardware from gang forms when his feet slipped. He fell to the ground, resulting in a broken left arm and wrist.

Dollar Tree

An employee was on a step ladder in a store aisle, making room on shelving for merchandise. She fell from the step ladder to the floor, suffering two fractures in her left leg. She was hospitalized, requiring surgery.

Corrigan Brothers Inc

An employee was closing the side cargo door to a company van. The tip of his finger got caught between the door and the door jamb, resulting in a partial amputation.

Plumb Supply Company

An employee lost his footing while climbing an inclined ladder. He stumbled down one step and was able to stabilize himself by holding the railing and twisting his body, but he suffered an internal abdominal injury and was hospitalized.

JRI INDUSTRIES

An employee was manipulating dies on a brake press. The press caught and crushed the employee's right forearm, resulting in hospitalization.