Caught in running equipment or machinery during maintenance, cleaning · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Quad Graphics, N61W23044 Harrys Way, SUSSEX, WISCONSIN 53089
on — Fractures, affecting the leg(s), unspecified.
Final narrative
Two electricians/journeyman mechanics were doing preventative maintenance on a high-density storage system, an aisle with two cranes. They were preparing to lubricate the chains on one of the cranes. One of them was on the lift station, seated above the crane on a cross-support bar to perform lubrication and test the vertical limit switch. He tripped the vertical limit switch to begin the work. The crane and the lift station began to move up, and his right leg was pinned and broken between the frame of the crane and the crossbar of the lift station.
An employee was performing maintenance tasks on a roof in the rain. As the employee was descending the ladder, he slipped off a rung and fell, landing on both feet. The employee's right heel and left ankle were fractured.
An employee was riding a three-wheel trike through the plant when he struck a forklift. He sustained a fracture to the face at the cheekbone and temple. He also sustained small cuts on his shoulder and hand and was hospitalized overnight.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 541430)
An employee was imprinting coffee mugs using a screening machine when a piece of paper fell out of the cup. The employee went to retrieve the piece of paper and the screening machine pushed her right hand against the wall of the machine. The employee sustained compartment syndrome in her right forearm.
An employee was performing maintenance tasks on a roof in the rain. As the employee was descending the ladder, he slipped off a rung and fell, landing on both feet. The employee's right heel and left ankle were fractured.
An employee was operating a screening machine. He was removing a dropped rag from the machine when his arm was caught and broken between a rotating bar and a stationary part in the machine.
An employee was in an aerial lift's metal bucket, installing a banner on the side of a building. The employee finished placing the banner and pulled back to take a picture. The aerial lift came into contact with a power line; the employee was shocked, suffering second-degree burns to the chest and head.
An employee was wrapping a box of shrink wrap using green banding. While moving around the box, the employee slipped on some of the shrink wrap causing him to fall on his right hip. The employee was hospitalized with a broken right hip.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.