105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Hansen Plastics Corporation

Contact with objects and equipment, unspecified · Fractures

Federal OSHA recorded a severe workplace injury at Hansen Plastics Corporation, 2758 Alft Lane, ELGIN, ILLINOIS 60124 on — Fractures, affecting the arm(s), unspecified.

An employee was lifting a mold block using an overhead crane. The block broke the employee's left arm and crushed the employee's right arm and hand.

Hospitalized Arm(s), unspecified Dies, molds, patterns

Hansen Plastics Corporation

An employee was cleaning a material granulator machine. The machine activated while the employee's right hand was near its blade; the employee suffered amputations to the middle and ring fingertips.

View Hansen Plastics Corporation's full OSHA safety record →

NorAm Drilling Company

An employee was assisting with pipe on a drilling rig. The slips came down and landed on the employee's left foot fracturing four metatarsals.

Stalworth Underground LLC

Two employees were struck by the rotary table of a drilling rig while installing caisson. Employee 1 suffered multiple fractures, internal injuries, and head trauma. Employee 2 suffered multiple fractures, internal injuries, spinal injury, and head trauma.

National Park Service U.S. Department of the Interior

Employees were felling hazard trees. The injured employee was conducting 'bucking' operations to saw a tree from the road when the tree kicked-back, pinning him against the ground and fracturing his left femur. The employee was hospitalized and required surgery.

HT Energy LLC

An employee was greasing tongs on a work-over rig. The tongs lacerated one of the employee's fingers.

TKM BENGARD FARMS, LLC

An employee was chaining a vehicle when he had to change tools and the compressor. As the compressor was being charged, the employee stepped near the vehicle to make sure the compressor was attached. Then, he instructed a co-worker to lower the compressor. His right hand was on the compressor and under the chain, causing his ring finger to be crushed.

General Polymeric Corporation

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

MCM Plastics, Inc.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

Lawter Inc.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

AdvanSix, Inc.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

Rochling Machined Plastics

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.