105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Kia Georgia, Inc.

Direct exposure to electricity, unspecified · Third or fourth degree electrical burns

Federal OSHA recorded a severe workplace injury at Kia Georgia, Inc., 7777 Kia Parkway, WEST POINT, GEORGIA 31833 on — Third or fourth degree electrical burns, affecting the multiple body parts, n.e.c..

An employee was performing routine preventative maintenance checks and inspections on a capacitor bank while training a coworker on the inspection process. When the employee opened the panel an electrical arc flash occurred. One employee suffered second and third degree electrical burns to both arms, both hands, and the upper torso. The second employee suffered second degree burns to both arms, both hands, and neck. Both employees were hospitalized.

Hospitalized Multiple body parts, n.e.c. Electric parts, n.e.c.

Kia Georgia, Inc.

On October 17, 2024, an employee was reversing a stand-up forklift into a trailer when they struck a vertical bollard. The employee's left leg was caught between the bollard and the forklift, resulting in a fracture to their lower leg.

Kia Georgia, Inc.

On July 24, 2024, an employee was standing near a water cooler in the general assembly shop when a powered industrial vehicle pulling two material handling carts made a turn and the second cart struck the employee on the right side of their body resulting in abdominal pain and a possible right ankle fracture.

Kia Georgia, Inc.

On October 19, 2022, an employee was using a pneumatic orbital sander on a vehicle. The sander lacerated his wrist and he was hospitalized.

Kia Georgia, Inc.

An employee was using a tugger to move sunroof glass. The tugger drove through condensation water pooled on an aisle floor, went out of control, and struck a guardrail. The employee's right thigh struck the inside of the tugger.

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Bob Woodall Air Care Systems, Inc.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

Amentum Spaceport LLC

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

Marsh Bellofram Corporation

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

Heart Utilities of Jacksonville, Inc.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

Duke Energy Florida, LLC

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

Tesla Giga Factory

An employee was using a battery-powered torque tool to fasten a bolt. The tool was activated and the socket of the tool rotated and pulled in their gloved left hand. The employee sustained a left index fingertip amputation.

Tesla, Inc.

An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.

Tesla Distribution Center

An employee was reaching to hook her harness into a lanyard and began to experience abdominal pain. The employee sustained an umbilical hernia.

Tesla, Inc.

On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.

Ventra Sandusky LLC

On June 3, 2025, the injured employee was setting a mold with a co-worker when the mold was displaced and caught their right hand against the stop block. The employee sustained a fracture and partial amputation of their middle finger.

GS II Building Products, Inc.

An employee was helping to lift the grating from a floor draining system when the grating slipped and landed on his hand, resulting in the amputation of his right middle finger at the first joint.

US Battery Manufacturing Company, Inc

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

Alfa Insurance

During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.

EMORY UNIVERSITY HOSPITAL

An employee slipped on condensation on a walkway in a parking garage. She fell and suffered a closed fracture to the neck of the left femur.

Bull Moose Tube

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.