Contact with hot objects or substances · Heat (thermal) burns, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Aarrowcast, Inc., 2900 E. Richmond Street, SHAWANO, WISCONSIN 54166
on — Heat (thermal) burns, unspecified, affecting the multiple body parts, n.e.c..
Final narrative
On December 20, 2021, an employee was slagging off a furnace when molten iron discharged from it and landed on the employee's uniform. The employee sustained burns on their chest and arms, resulting in hospitalization.
HospitalizedMultiple body parts, n.e.c.Molten or hot metals, slag
Employees were working to lower a 1,600-pound pattern into a bolster. The injured employee was guiding the pattern into the bolster as the crane lifted and lowered the pattern a few times to get it to seat. The injured employee then began checking for obstructions. The crane lowered the pattern onto the frame and the injured employee's right index fingertip was caught and amputated between the pattern and the bolster.
At 7:00 a.m. on October 16, 2021, an employee was troubleshooting a machine. The top part cylinder became detached from the machine's top part frame, leaving a gap. The machine then cycled while the employee's right hand was between the cylinder and the bracket. He suffered amputations to the index and middle fingertips.
An employee was helping repair a dump box when they moved a twisted latch into position. The employee's right index fingertip was caught in a pinch point created by the latch moving flush to the dump box, resulting in an amputation of the fingertip just below the nail.
An employee used a 20-pound dry chemical fire extinguisher to extinguish a fire under the furnace on a melt deck. The employee began to have trouble breathing and was hospitalized, suffering from smoke inhalation.
An employee was picking up a piece of scrap iron to place it in the recycle hopper when he lost his balance and fell onto the hopper. When he landed, his finger was caught between the hopper and the scrap iron resulting in a partial amputation.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 331511)
An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.
An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.
An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.
An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.
An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.
The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.
An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.