Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Tyson Foods, Inc., 9 North Washington Street, SOUTH HUTCHINSON, KANSAS 67505
on — Amputations, affecting the fingertip(s).
Final narrative
An employee was performing maintenance work on a piece of machinery. The machine's piston activated and caused the amputation of the employee's fingertip. The machine was not locked or tagged out at the time.
On September 3, 2025, an employee was leaving a facility at the end of her shift. As she was going through the exit doors of the facility, she tripped on the door seal and fell, resulting in a fractured right hip that required hospitalization and surgery.
An employee was unloading cattle from a pen to the main drive alley. While the employee was inside the pen, a cow rammed her and knocked her down. The employee sustained a contusion to her right upper torso and three fractured ribs.
An employee was operating a blender in the ground beef department when frozen meat became trapped in the blender. The employee was removing the stuck meat when his right ring finger was caught in the machine, resulting in medical amputation of the finger.
An employee was watching as a frozen pipe was being thawed using heated water from a tank. Hot water was discharged from the top of the tank and burned the employee's upper body and face.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 311612)
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was using a de-clipping machine to cut the metal clips off of sausage sticks. As the employee put a link of sausages into the machine, their hand slipped into the point of operation. A piston pinched the employee's left index finger, causing a partial amputation.
An employee was operating a small tabletop grinder in a food safety quality assurance lab. She was stuffing meat down the grinder's chute when the grinder caught her right hand. Its auger caused an amputation to her middle finger and a partial amputation to her index finger.
A maintenance employee was removing an inspection plate from an industrial cooker. Hot liquid spilled onto him and burned his hands, arms, and torso area. He was hospitalized.
An employee was working to remove a product blockage from a piece of equipment. The employee was struck by a metal bar near the deck of the pin mixer equipment and sustained blunt force trauma to the torso.
An employee was moving a rack onto a lower conveyor in the south heat treat area when their finger got caught between the part tray and the rollers, resulting in a fingertip fracture and amputation.
An employee was climbing a ladder to get on top of the breakroom. The ladder slipped, causing him to fall to the ground. The employee sustained fractures to his upper back, left foot, and ankle.
Two employees were removing a circuit breaker. The injured employee was using wrenches in the removal process. One of the wrenches contacted an adjacent door, resulting in an arc flash. The employee suffered burns to their neck, face, and ear, as well as momentary vision loss due to the flash.
An employee bent over to pick up a rubber mat from the ground. When he grabbed the corner of the mat, a rattlesnake hidden under it bit his left middle finger near the first knuckle. He was hospitalized.