Contact with hot objects or substances · Thermal burns degree unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at TYSON FOODS, INC., 19571 WHITFIELD ROAD, SEDALIA, MISSOURI 65301
on — Thermal burns degree unspecified, affecting the Head and trunk.
Final narrative
An employee was watching as a frozen pipe was being thawed using heated water from a tank. Hot water was discharged from the top of the tank and burned the employee's upper body and face.
Hospitalized Head and trunk Water, liquids nonchemical
On September 3, 2025, an employee was leaving a facility at the end of her shift. As she was going through the exit doors of the facility, she tripped on the door seal and fell, resulting in a fractured right hip that required hospitalization and surgery.
An employee was unloading cattle from a pen to the main drive alley. While the employee was inside the pen, a cow rammed her and knocked her down. The employee sustained a contusion to her right upper torso and three fractured ribs.
An employee was operating a blender in the ground beef department when frozen meat became trapped in the blender. The employee was removing the stuck meat when his right ring finger was caught in the machine, resulting in medical amputation of the finger.
An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.
An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.
After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.
An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.
An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.
More severe injuries in this industry (NAICS 311615)
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An employee was troubleshooting a thigh deboner on a poultry processing line. As he worked to dislodge a thigh bone caught in the blade mechanism, the machine amputated the first and second digits on his left hand. He was hospitalized.
On September 25, 2025, an employee was exiting a yard truck. They slipped and fell approximately 3 feet from the top tread of the steps to the concrete below. The employee sustained a fractured left hip.
An employee was operating a stand-up forklift, picking product for an order. The forklift struck a metal rack and the employee's left arm was caught between the forklift and the rack. He was hospitalized with a fracture to the neck of his radius and an open fracture to the olecranon (elbow).
An employee was readjusting a safety hook to remove hardware from gang forms when his feet slipped. He fell to the ground, resulting in a broken left arm and wrist.
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