105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Luvata Appleton LLC

Contact with hot objects or substances · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Luvata Appleton LLC, 533 Carter Ct., KIMBERLY, WISCONSIN 54136 on — Heat (thermal) burns, unspecified, affecting the multiple body parts, n.e.c..

An employee was loading a charge furnace with a 3-foot by 3-foot copper cathode sheet weighing 300 pounds, using a crane. The overload alarm activated. As the employee tried to remove the cathode charge from the furnace with the crane, it struck the employee, who suffered burns to the lower back, left side, left arm, and left hand.

Hospitalized Multiple body parts, n.e.c. Cranes, unspecified

Luvata Appleton LLC

An employee was stringing and setting up a wire drawing machine when his glove was caught between a wire and a block, resulting in an amputation to his left middle finger, just above the first knuckle.

Luvata Appleton LLC

An employee was scraping slag off an alloy melting furnace pot when residual liquid nitrogen mixed with molten metal still in the furnace. The instantaneous mixing caused an explosion, which knocked the employee to the ground. His protective helmet and face shield were knocked off and he suffered second- and third-degree burns to the neck and left arm.

Luvata Appleton LLC

An employee was helping a millwright install the bottom block of the wire-pulling device on a wire-drawing machine. The employee was holding onto the 400-600 pound block, trying to straighten it so it would continue traveling down its shaft. The block unjammed and traveled 4-5 inches, injuring the employee's left middle finger in the nail area. The injury resulted in an amputation above the first knuckle.

LUVATA APPLETON LLC

An employee was changing spools on a wire drawing machine when his right thumb was caught between the lift structure and a spacer block, amputating the thumb tip (no bone loss).

View Luvata Appleton LLC's full OSHA safety record →

OQ Chemicals

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

Husbe Zoaq

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

The Cumberland Rest Inc. dba Trinity Terrace

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

Mueller & Wilson Inc

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

Oklahoma Steel & Wire Co., LLC

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

Encore Wire Corporation

An employee was loading an empty reel on the west reel take-up when they noticed that the wire lying on the east reel take-up had over-accumulated on one side of the reel, making it uneven. The employee stopped the east take-up machine and released tension on the wire to correct the lay. As the employee engaged a mechanical rotation function to take up the wire slack, their right little finger was crushed between two separate wire strands on the reel under tension, resulting in a fingertip amputation. The machine was guarded at the time of the incident.

Mueller Copper Tube

An employee was operating an overhead crane to transport a bundle of copper tubing. He went to lower the load as he was approaching a rack, but the suspended bundle of tubing suddenly jerked in the other direction. The bundle struck a nearby tool cabinet, and the cabinet tipped over. The employee went to prevent it from falling. However, the cabinet still fell over, striking his right arm and briefly pinning it against another object. The employee suffered a fractured right forearm that required hospitalization.

Hailiang Copper Texas Inc

An employee was working to manually clear copper tubes from the turnover rack due to a faulty sensor. As he used his right hand to remove a finished tube from the turnover rack, another tube pushed through the feed line and struck his gloved right ring fingertip. The sharp edge of the copper tube caused a soft tissue amputation to the bottom side of the fingertip.

Mueller Copper Tube

An employee was cleaning slag from a casting mold at a furnace. The molten copper dropped out of the mold too quickly, reacted with the mold cooling water, and blew out. The molten metal struck his right foot, hand, and torso, causing first-, second-, and third-degree burns.

New England Wire Products, Inc

An employee was working with a drill press when his right glove was caught and pulled into the drill bit. The employee's little fingertip was partially amputated.

RG Professional Carpenter, Inc.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Asher Enterprises, Inc.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

Consolidated Electrical Distributors Inc.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.