Federal OSHA recorded a severe workplace injury
at ELYRIA FOUNDRY COMPANY LLC, 120 FILBERT ST., ELYRIA, OHIO 44036
on — Fractures, affecting the hip(s).
Final narrative
On April 8, 2022, at approximately 5:11 PM, an employee was installing chains around a mold. The chains were connected to an overhead crane. As the crane operator began moving the mold the employee was caught between the mold and a fixed object resulting in a broken left hip.
On March 2, 2023, an employee was using a hoist to lower a 700-pound casting onto a work surface. The employee's left hand was on the work surface when the casting lowered onto their thumb, resulting in a fingertip amputation.
On June 3, 2022, an employee was using an air hoist to reposition a 1,900-pound iron casting in the cleaning room. The casting fell off the hoist and landed approximately 1 foot below on the employee's feet resulting in broken bones in both feet.
An employee was mounting/installing a motor into place when the motor shifted and his finger became pinched between the motor and the wall of the machine. He broke his left index finger.
On December 2, 2016, an employee was using a hoist to move a 945-pound casting into a paint booth when the casting fell from the hoist and onto the employee's left foot, amputating all toes.
An employee was inspecting a bridge repair project. A gas-powered, walk-behind pavement saw, being used 12 feet away from the employee lunged forward, cutting his left foot. The employee's fourth toe was amputated and he was hospitalized.
An employee had been reviewing an insulated glass unit. The employee was placing the glass unit back in its box when it slipped out of the box and a chipped corner lacerated the employee's left hand.
An employee was on a truck while using a clamp to secure a quartz slab to an A-frame on the truck. A gust of wind pushed the slab onto the employee, resulting in a dislocated right shoulder and wrist.
An employee was shearing off two inches of metal when the metal kicked up and struck his hand. The employee's left ring and middle fingertips were amputated.
An employee was working on a 35,000-pound I.D. fan. As the employee rotated the blades with his foot, the blades continued to spin, lacerating his right foot and amputating a toe.
More severe injuries in this industry (NAICS 331511)
An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.
An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.
An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.
An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.
An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.
An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.
An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.
On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.
An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.
An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.