Contact with hot objects or substances · Third or fourth degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Cast Products Inc., 18676 N Jefferson Street, ATHENS, ALABAMA 35614
on — Third or fourth degree heat (thermal) burns, affecting the lower extremities, unspecified.
Final narrative
An employee was pouring molten aluminum into a sand cast mold when some aluminum fell from the ladle into his shoe, resulting in second- and third-degree burns.
HospitalizedLower extremities, unspecifiedMolten or hot metals, slag
An employee was buffing a corner casting when the rotating belt contacted her right hand, resulting in an amputation of the first segment of her right thumb.
An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.
An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.
An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.
An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.
More severe injuries in this industry (NAICS 331529)
An employee was unloading scrap from a metal bin. The bin slid out of the forklift and landed on the employee's right foot, causing fractures to the foot.
On August 12, 2025, an employee had just finished skimming slag from the top of a ladle of molten metal. They began to walk away while an overhead crane began moving the ladle. The latch that prevented the ladle from tipping came loose. The ladle tipped and spilled molten metal onto the floor and it burned both of the employee's feet.
On August 4, 2025, at 7:00 AM, an employee was approaching an area to put out a fire with an ABC fire extinguisher when an unknown material exploded and contacted their face. The employee sustained a laceration to the right cheek with an object penetrating the nasal cavity. The employee was hospitalized.
An employee was lifting a cope mold using a mold manipulator. While the mold was suspended in the air, he reached under it to retrieve the rollover pin. The mold slipped out of the manipulator and fell onto his right hand, causing a severe degloving of the right forearm and hand. He was hospitalized.
An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.