105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Vermont Foundry Co.

Contact with hot objects or substances · Thermal burns degree unspecified

Federal OSHA recorded a severe workplace injury at Vermont Foundry Co., 1005 North Main Street, VERMONT, ILLINOIS 61484 on — Thermal burns degree unspecified, affecting the Foot (feet), toe(s) unspecified.

On August 12, 2025, an employee had just finished skimming slag from the top of a ladle of molten metal. They began to walk away while an overhead crane began moving the ladle. The latch that prevented the ladle from tipping came loose. The ladle tipped and spilled molten metal onto the floor and it burned both of the employee's feet.

Hospitalized Foot (feet), toe(s) unspecified Molten metal, slag

Spudrock LLC

An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.

Ajinomoto Health and Nutrition North America Inc.

An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.

APAC-Alabama, Inc.

After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.

Cellar Crew LLC

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

Boise Cascade Wood Products, LLC

An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.

Wieland Concast

An employee was unloading scrap from a metal bin. The bin slid out of the forklift and landed on the employee's right foot, causing fractures to the foot.

TRG Rogers, LLC

On August 4, 2025, at 7:00 AM, an employee was approaching an area to put out a fire with an ABC fire extinguisher when an unknown material exploded and contacted their face. The employee sustained a laceration to the right cheek with an object penetrating the nasal cavity. The employee was hospitalized.

Wisconsin Aluminum Foundry Co., Inc.

An employee was lifting a cope mold using a mold manipulator. While the mold was suspended in the air, he reached under it to retrieve the rollover pin. The mold slipped out of the manipulator and fell onto his right hand, causing a severe degloving of the right forearm and hand. He was hospitalized.

Caterpillar, Inc.

An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.

Wisconsin Aluminum Foundry Co., Inc.

At 11:49 p.m. on July 11, 2024, an employee was sanding/grinding a circular aluminum casting on a belt sander/grinder. The casting slipped, and the employee's left thumb came in contact with the edge of the belt. The employee suffered a partial amputation to the thumb.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.