105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

OSI Group, LLC

Caught in running equipment or machinery during maintenance, cleaning · Crushing injuries

Federal OSHA recorded a severe workplace injury at OSI Group, LLC, 4545 S. Racine Avenue, CHICAGO, ILLINOIS 60609 on — Crushing injuries, affecting the foot (feet), unspecified.

An employee was troubleshooting a problem with a bacon press machine when their left foot was crushed by the hydraulic ram.

Hospitalized Foot (feet), unspecified Food and beverage processing machinery-specialized, n.e.c.

OSI Group, LLC

An employee was using an electric pallet jack to move a rack with long metal poles. One side of the rack lifted higher than the other and the poles slid and struck his right foot, resulting in fractures to his right metatarsals that required surgery.

OSI Group, LLC

An employee was performing dry cleaning operations on a food forming machine when their left middle finger was struck by a plunger mechanism and they sustained a partial fingertip amputation. The machine was not guarded at the time of the incident.

OSI Group LLC

An employee was chopping bacon with an 8-inch chef knife when they sustained a left middle fingertip amputation through part of the nail.

OSI Group, LLC

During cleaning and setup, two employees were reinserting a 5-inch barrel into a riser on a sausage forming machine. The barrel went past its set point and amputated an employee's left little fingertip.

OSI Group, LLC

An employee was guiding film into a machine that packs frozen materials in cardboard, then wraps it in film and uses heat to seal the product. The chain that pulls the film into the machine caught the employee's right ring finger amputating it at the nail line.

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DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Lakeside Foods

An employee was using a de-clipping machine to cut the metal clips off of sausage sticks. As the employee put a link of sausages into the machine, their hand slipped into the point of operation. A piston pinched the employee's left index finger, causing a partial amputation.

Smithfield Packaged Meats Corporation

An employee was operating a small tabletop grinder in a food safety quality assurance lab. She was stuffing meat down the grinder's chute when the grinder caught her right hand. Its auger caused an amputation to her middle finger and a partial amputation to her index finger.

Johnsonville, LLC

An employee was cleaning a part on a pedestal grinder. The employee's middle finger contacted the abrasive wheel, resulting in a partial amputation.

Cargill, Incorporated

A maintenance employee was removing an inspection plate from an industrial cooker. Hot liquid spilled onto him and burned his hands, arms, and torso area. He was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.