105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Optimus Steel, LLC

Struck by rolling, sliding, or shifting objects non-running · Fractures and soft tissue injuries

Federal OSHA recorded a severe workplace injury at Optimus Steel, LLC, 100 Old Hwy 90 West, VIDOR, TEXAS 77662 on — Fractures and soft tissue injuries, affecting the Arm(s) unspecified.

Employees were connecting railcars in preparation for later use. One of the employees was standing in-between two sets of railcars. The employee was trying to straighten out the coupler on one of the cars that was attached to the engine so that it could connect to the string of stationary railcars. A second set of railcars (approximately 10) rolled forward and struck/pinned the employee's arm between the two couplers. The second set of railcars that rolled forward did not have a chock installed under the wheel. The employee suffered fractures, severe bruising to the arm, and compartment syndrome, requiring hospitalization and surgery.

Hospitalized Arm(s) unspecified Unattached rail car

Optimus Steel, LLC

An employee was preparing to conduct a 6-foot welding operation to repair a ladle plate. When he stepped forward on a scaffolding platform to conduct the weld, his right foot slipped and his right ankle was wrenched and broken. He was hospitalized.

Optimus Steel, LLC

An employee was preparing to rig an aerial lift to an overhead crane in a bay that had 4 to 8 inches of standing water. The employee went to a waste pile to get wooden pallets to stand on. The employee slipped and fell into lime that was in the waste pile. The employee then fell into the the standing water, creating a chemical reaction with the lime. The employee was hospitalized with second-degree chemical burns on both legs.

View Optimus Steel, LLC's full OSHA safety record →

Greenbrier Rail Services

An employee was using his left hand to push an axle down the line on a raised track work area while holding the remaining axle back with his right hand. A finger on his right hand was caught between the rail and the dust guard of the axle, resulting in a fracture and a laceration.

New Millennium Building Systems

An employee was moving metal out of a cart. He had removed one piece and was working to move another when the metal shifted. His right ring finger was crushed between the two pieces, and he suffered a partial amputation to the finger pad at the tip.

Triad Metals International

A load of steel angles was being lowered when the lifting chain hit the load, causing it to slide toward an employee. An angle slid and pinched the employee, catching both of their legs between the beams and an angle. The employee suffered two fractured legs.

Renegade Group LLC

Employees were replacing a 24" pig trap door. A strap was shackled on the pig trap door and connected to a forklift. Welders began to cut the door off. An employee was holding onto the door when the cut was finished. The door shifted and caught his fingers, resulting in a hand injury and amputation.

Universal Stainless & Alloy Products Inc.

An employee used a crane to set down a bar. The bar measured 9 inches by 16 feet. The strap got stuck under the bar, and the employee asked another employee to jog the roll. The bar rolled and pinched the injured employee's left hand, resulting in a fingertip amputation.

Floworks International LLC

An employee fell while entering the building. The employee was hospitalized with a fractured ankle and required surgery.

Big River Steel, LLC

An employee was doing a cable change on top of an electric overhead traveling (EOT) crane. They were positioned between the cable drum and the drive shaft. While rotating the cable drum, the employee reached for the new cable that was to be installed. The grease fitting on the drive shaft caught their fall harness and pulled them underneath the drive shaft. The employee was pinned between the drive shaft and two pieces of angle steel, resulting in a fracture to their left hip.

Keystone Consolidated Industries, Inc.

An employee was working to close a furnace door. The hydraulic mechanism that opens and closes the furnace door was non-operational and had been disconnected to allow the furnace door to be opened manually. As the employee was releasing the pins that held the door open, the door and the hydraulic cylinder fell, pinching their left hand between the hydraulic cylinder's base plate and the furnace. The employee suffered amputation of the little fingertip.

Commercial Metals Company

A rolling mill was shut down due to a cobble between two mill stands. The injured employee was cleaning the cobble from the delivery side of stand A, while another employee went to the control panel to move stand B and stand A moved instead. The injured employee's right thumb got caught between the delivery guide of stand A and the looper trough. The tip of his thumb required surgical amputation to the bone to allow for stitches.

Metalcraft of Mayville, Inc.

An employee was helping another employee load stock material onto a press brake when the stock slipped. The injured employee's right index finger was caught between the press brake die and the stock, resulting in amputation at the first knuckle.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.