Catalina Carpet Mills, Inc.

An employee was on a ladder, adjusting the upper limit switch for an ash expeller. He slipped off the ladder and his left ring finger was caught between the expeller piping and the moving ram cylinder, resulting in a finger fracture and an amputated fingertip.

An employee stood on a conveyor wall to unclog the cotton feeder. The employee fell on the moving conveyor and fractured his right arm. The employee was hospitalized.

Multiple employees were using baling buckets to remove 750 gallons of 150-degree hydraulic oil out of a pit in a confined space for approximately 5.5 hours. The injured employee was standing on a ladder performing this task when they fell feet-first into the hydraulic oil pit, resulting in burns on both legs.

An employee was climbing down a ladder. The ladder was unsecured and the employee fell, severely cutting his right arm on metal siding. He was hospitalized and required surgery.

An electrician was on a 9-foot scaffold performing valve maintenance on an 8-inch line near a heat exchanger. The electrician was working to cycle a valve that failed to close. Due to a misaligned drain line and an open manual valve, hot liquid dextrose (~250 F) was released onto the floor below, creating a steam cloud. The electrician was evacuating the scaffold using the scaffold ladder when they slipped and fell 5-6 feet into the hot liquid, sustaining first- and second-degree burns to multiple parts of their body including both arms, both hands, their back, and their buttocks.

On September 10, 2025, an employee was working to fix a slipping carpet on a conveyor. He went to lift the carpet and put it back on the top rail when the conveyor belt caught his right hand and a roller subsequently caught his arm. The employee was hospitalized with a broken forearm.

On July 31, 2025, two employees were walking near a friction wash tank when a rubber gasket on top of the tank blew. Hot water mixed with 50% caustic chemical sprayed out and rained down on the employees. Both employees were brought to an emergency shower and were neutralized with vinegar. One employee was hospitalized with chemical and thermal burns to their upper back and eyes.

On May 27, 2025, an employee had been sweeping the floor around the sort and grind line conveyor. She was wiping down the frame of the conveyor when her right arm was drawn up between the conveyor belt and the snub roller underneath the conveyor. She sustained fractures to her upper and lower arm.

On January 29, 2025, an employee was operating an extrusion machine. He put a broken piece of yarn on the secondary roller and his glove was pulled into the nip rollers. The employee's left little fingertip was partially amputated.

On December 20, 2024, an employee was preparing to remove the access panel for the rotary valve gear box underneath a washer in polymerization. When he began loosening the bolts from the rotary lock cover, hot water and steam pressure released and caused second-degree burns to the employees stomach, both thighs, and the left calf area.

An employee was helping to lift the grating from a floor draining system when the grating slipped and landed on his hand, resulting in the amputation of his right middle finger at the first joint.

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.

An employee slipped on condensation on a walkway in a parking garage. She fell and suffered a closed fracture to the neck of the left femur.

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.