Contact with hot objects or substances · Thermal burns second degree
At a glance
Federal OSHA recorded a severe workplace injury
at Mohawk Industries, Inc., 202 Jacobs Avenue, BRIDGEPORT, ALABAMA 35740
on — Thermal burns second degree, affecting the Trunk and other lower extremities.
Final narrative
On December 20, 2024, an employee was preparing to remove the access panel for the rotary valve gear box underneath a washer in polymerization. When he began loosening the bolts from the rotary lock cover, hot water and steam pressure released and caused second-degree burns to the employees stomach, both thighs, and the left calf area.
Hospitalized Trunk and other lower extremities Water, liquids nonchemical
On July 31, 2025, two employees were walking near a friction wash tank when a rubber gasket on top of the tank blew. Hot water mixed with 50% caustic chemical sprayed out and rained down on the employees. Both employees were brought to an emergency shower and were neutralized with vinegar. One employee was hospitalized with chemical and thermal burns to their upper back and eyes.
On December 29, 2024, at 1:30 PM, an employee was using a safety knife to move an object from the conveyor when it became stuck in a pinch point between two rolls of an extrusion machine. The employee's right hand was pulled into the machine, resulting in amputation of the hand.
An employee was operating a press when the timing belt came loose. The machine was turned off. As the employee began to adjust the belt, the pulley on the table moved and his right middle finger was caught between the belt and pulley and amputated.
On October 15, 2024, a utility employee was removing fiber from a drum on a 2-meter fiber line. The drum caught the employee's left thumb, resulting in a partial medical amputation at the first knuckle.
An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.
An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.
After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.
An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.
An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.
More severe injuries in this industry (NAICS 314110)
On September 10, 2025, an employee was working to fix a slipping carpet on a conveyor. He went to lift the carpet and put it back on the top rail when the conveyor belt caught his right hand and a roller subsequently caught his arm. The employee was hospitalized with a broken forearm.
On July 31, 2025, two employees were walking near a friction wash tank when a rubber gasket on top of the tank blew. Hot water mixed with 50% caustic chemical sprayed out and rained down on the employees. Both employees were brought to an emergency shower and were neutralized with vinegar. One employee was hospitalized with chemical and thermal burns to their upper back and eyes.
On May 27, 2025, an employee had been sweeping the floor around the sort and grind line conveyor. She was wiping down the frame of the conveyor when her right arm was drawn up between the conveyor belt and the snub roller underneath the conveyor. She sustained fractures to her upper and lower arm.
On January 29, 2025, an employee was operating an extrusion machine. He put a broken piece of yarn on the secondary roller and his glove was pulled into the nip rollers. The employee's left little fingertip was partially amputated.
An employee was performing maintenance on a roller machine to clean a clogged vacuum hose under the roller. The employee turned the roller machine off. The rollers continued to move due to residual energy and caught the employee's left middle finger, causing a fingertip amputation. The machine was not locked out/tagged out or guarded at the time.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.