105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

IRCA Group USA, LLC

Contact with hot objects or substances · Thermal burns third degree or higher

Federal OSHA recorded a severe workplace injury at IRCA Group USA, LLC, 1301 Mark Street, ELK GROVE VILLAGE, ILLINOIS 60007 on — Thermal burns third degree or higher, affecting the Multiple body parts n.e.c..

An employee was offloading high-temperature water into a tank. When the hose was disconnected, residual pressure caused hot water to come out and burn the employee. The employee was hospitalized for second- or third-degree burns to their right arm, leg, abdomen, and chest.

Hospitalized Multiple body parts n.e.c. Water, liquids nonchemical

IRCA Group USA LLC

An employee was troubleshooting a pump when their finger became caught on a moving part of the equipment, resulting in amputation of the finger. The pump was not locked out at the time.

View IRCA Group USA, LLC's full OSHA safety record →

Spudrock LLC

An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.

Ajinomoto Health and Nutrition North America Inc.

An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.

APAC-Alabama, Inc.

After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.

Cellar Crew LLC

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

Boise Cascade Wood Products, LLC

An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.

TOOTSIE ROLL INDUSTRIES, INC.

Candy fell inside a conveyor and caused a jam. An employee was clearing the jam when his right bicep was lacerated and he was hospitalized. The machine was not locked out/tagged out at the time.

Impact Confections, Inc.

An employee was performing sanitation on top of a bagger machine mezzanine that was 98 inches above ground. The top of the bagger mezzanine was accessed using a rolling safety ladder that was welded in place. The employee was coming down the ladder carrying a a 5-gallon bucket when they slipped and fell to the floor, suffering a broken neck and right index finger.

Just Born, Inc.

An employee was pushing a cart of raw centers back into the oven and was pushing down latches on the cart with his fingers while another associate pushed the stack of mogul boards back into the oven. The stack sits on rollers. The employee's fingers were not clear of the shear area and his left middle fingertip was amputated between the metal framed mogul board pallet and the cart latch area.

HARIBO of America Manufacturing, LLC

An employee was operating a stand-up forklift and driving behind a sit-down forklift when they contacted the rear of the sit-down forklift. The employee's left foot was caught between the two forklifts and fractured, and they had skin tear on their lower leg.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.