105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Exel Inc.

Collision with stationary object, nonroadway · Amputations, avulsions, enucleations unspecified

Federal OSHA recorded a severe workplace injury at Exel Inc., 1100 Orchard Gateway Road., NORTH AURORA, ILLINOIS 60542 on — Amputations, avulsions, enucleations unspecified, affecting the Other finger(s) n.e.c..

An employee was driving a counterbalance forklift down an aisle when the forklift began veering toward a rack. Their right little finger was pinched between the side pillar of the forklift and the rack, resulting in a partial amputation to the finger.

Amputation Other finger(s) n.e.c. Forklift, order picker, platform truck powered

Exel Inc.

An employee used an attached rope to pull a door down and close it, then placed his foot on the foot bar to lock it. The rope looped around his foot. When he began to walk away, he tripped and was swung around, causing his left foot to come out from beneath him. He fell onto his right hip and broke it. He was hospitalized, requiring surgery.

Exel Inc.

An employee was exiting a trailer after putting a label on a skid inside the trailer. The trailer began pulling away and the employee fell to the ground. The employee sustained fractures to their ribs on the right side, right kneecap, and a left toe.

Exel Inc.

The injured employee was sitting in a parked forklift while another forklift was moving two metal tire racks. The top rack was empty and the bottom rack contained tires. As the racks were being lowered to the ground, they fell and the top rack struck the injured employee. The employee was hospitalized with lacerations and a fracture to the left foot, and they required surgery.

Exel Inc.

An employee was driving a stand-up counterbalance forklift down an aisle in a warehouse. The forklift abruptly turned; the employee's leg moved and the dead man switch activated, throwing the employee out of the forklift. Their right leg was crushed between the material-handling equipment and a racking system, and it was amputated above the knee.

Exel Inc.

An employee was attending a training course at the corporate office. At the end of the course, the group went outside to a patio to take a photo. The employee slipped off the patio stairs and fell to the grass-covered ground at the same level. He was hospitalized with a broken femur and broken hip.

View Exel Inc.'s full OSHA safety record →

Abbott Electric Inc

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

FLATIRON CONSTRUCTION CORP.

A concrete batch plant operator was assisting with clearing spoil piles using a skid steer. The skid steer backed into a stationary screen plant. The employee's left little finger was crushed between the controls of the skid steer and the screen plant, resulting in a fracture and laceration. The employee's finger was surgically amputated.

Cupertino Electric, Inc.

An employee was inspecting the overhead area of a single-person lift and repositioning the lift through a double doorway. As they were transitioning through the doorway, they were caught between the doorframe and the vertical mast of the lift. The employee was hospitalized with injuries to the nose, left maxillary sinus, left orbital bone, and left jaw, with fractures at the maxillary sinus area.

Warner Brothers, LLC

An employee was operating a roller and paving a small pathway next to a pavilion. The ground was on a slight pitch, causing him to reach up toward the roll cage to stabilize himself. His right fifth finger was pinched between the roll cage and the rafter of the pavilion. The employee sustained a partial degloving injury with partial traumatic amputation.

Signature Brands

An employee was operating a stand-up forklift. The forklift drove into a rack in a warehouse, and the employee's right hand was caught between the rack and an upright supporting the forklift's overhead guard. The employee suffered a fracture and laceration to the hand, just below the little finger.

McLane/Midwest, Inc.

An employee was operating a rider pallet jack when it struck a stand-up forklift. The forks struck both of the employee's ankles, resulting in hospitalization.

Micro Star Quality Services

An employee was working to repair a machine with a broken metal stopper. She removed the stopper and used a roll of tape to temporarily secure it. While she was moving it back into place to fix the machine, the residual pressure of the plastic pallets forced the stopper down, resulting in her right thumb becoming stuck between two metal parts. The thumb was amputated.

DHL, INC.

An employee was changing the battery on his forklift. He removed the forklift's battery plate and exited the battery machine alignment track. The shift lead then went to retrieve a new battery. The employee entered the battery machine alignment track again to unplug the charging cable. The battery changing equipment proceeded forward and pinned the employee against the forklift. The employee was hospitalized with two fractured ribs.

Uniuni Logistics Inc.

An employee took a picture of the seal and license plate on a delivery truck after loading. The truck then reversed back to the dock and pinned the injured employee against the dock. The employee sustained an abdominal fracture.

Martin Brower Distribution Center

An employee was using a hook tool to pull a pallet onto the lift gate of a tractor trailer. The hook detached from the underside of the pallet, causing the employee to fall backward off the lift gate. The employee landed on the concrete parking lot about 5 feet below, suffering fractures to the skull and two thoracic vertebrae.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.