Safety Incidents OSHA Severe Injury Reports · 2015–2025
105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31

GULF COAST UNDERGROUND, LLC

Fire small-scale, limited · Thermal burns degree unspecified

Federal OSHA recorded a severe workplace injury at GULF COAST UNDERGROUND, LLC, 1704 34th St., COLUMBUS, GEORGIA 31904 on — Thermal burns degree unspecified, affecting the Hand(s) and arm(s) n.e.c..

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An employee was using a safety can to fuel a 4" trash pump with gasoline. The fuel ignited and the employee sustained burns to their arms and hands.

Hospitalized Hand(s) and arm(s) n.e.c. Petroleum-based fuels

Gulf Coast Underground, LLC

The injured employee was setting up to install a liner into a sewer mainline using an air inversion system. The reefer truck containing the liner was guided back into position. After the driver exited the truck, the truck rolled back, pinning the injured employee against a boiler truck. The employee sustained multiple fractures and required surgery.

Gulf Coast Underground, LLC

A crew of 6 to 8 employees were relining a sewer pipe using a concrete liner system. The employees are required to pump hot water through the liner to cure the concrete. As the employees were disconnecting the hose from the system, residual pressure from an unknown source caused two employees to be sprayed with hot water (greater than 190 degrees Fahrenheit). Employee 1 sustained second-degree burns to his torso and employee 2 sustained second-degree burns to both feet. Both employees were hospitalized.

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Welch Excavation and Utility Company, Inc.

Two employees were working to clear land with other employees and prepping a brush pile (20 x 40 x 15 feet) to be burned. They planned to ignite the brush pile by creating a fire-line or trail with an accelerant so that the pile could be lit from a distance. After applying a gasoline-diesel mixture to the pile, one employee used a cigarette lighter to ignite the pile. Two employees suffered multiple first-degree burns to the face, ears, hands, chest, and abdomen.

Monro, Inc.

An employee was hot patching a tire, which involves lighting a flammable liquid on fire to patch the tire. The flammable liquid contacted his arm, and he sustained burns to his arms and face.

The Williams Companies

An employee was transporting used filter media (containing pyrophoric iron sulfide) from an inlet gas separator in the bed of a truck. The material ignited. While the employee was removing items from the truck bed, a gas can was exposed to the fire and off-gassing vapors ignited. The employee suffered first- and second-degree burns to both arms, the chest, the neck, and the right ear. The employee was hospitalized.

AA Biggs & Holdings, LLC

An employee was using a cutting torch to heat up bolts that had seized up. The bolts caught on fire in a flash burn, and the employee suffered burns to the arms and elbows.

DASSAULT FALCON JET CORP

On August 2, 2025, at 4:59 PM, a contract painter was painting an aircraft using an electrostatic paint gun in the paint booth hangar. He was placing the gun into a container of methyl ethyl ketone to clean when the solvent ignited. The employee was hospitalized with third-degree burns to his arms and legs.

poet bio refining of macon

An employee was ascending an 8-foot aluminum extension ladder to access and replace a hypochlorite pump located on top of a 7-foot chemical tank. When he reached approximately 5 feet on the ladder, the ladder shifted and twisted to the right. The employee fell from the ladder and landed on his right side. The employee sustained a compound fracture to his right leg just above the ankle, dislocation of his shoulder, and a torn rotator cuff. The employee was hospitalized.

Phillips 66 Company dba Phillips 66 Refinery Wood River

An employee was taking a butane gas sample as part of the hydrocarbon refining process. A component disconnected and the butane ignited, resulting in first- and second-degree burns to the employee's forearms and to their face, including their cheeks, chin, and neck.

CITGO Petroleum Corp Lemont Refinery

An employee was driving a carry deck/small crane when its boom made contact with an overhead support beam. The employee was jostled in the cab and suffered a concussion.

NuGen Energy, LLC

An employee was inventorying hammer mill screens when the screens fell on the employee. The employee sustained a laceration to their leg requiring hospitalization.

Bechtel Energy Headquarters

An ironworker was maneuvering a mobile elevated work platform (MEWP) into position to install a structural beam. The employee was pinned between another structural steel beam that was already installed and the MEWP control box cover. The employee was hospitalized with a laceration to their lip, dislodged teeth, and a fractured jaw.

GS II Building Products, Inc.

An employee was helping to lift the grating from a floor draining system when the grating slipped and landed on his hand, resulting in the amputation of his right middle finger at the first joint.

US Battery Manufacturing Company, Inc

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

Alfa Insurance

During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.

EMORY UNIVERSITY HOSPITAL

An employee slipped on condensation on a walkway in a parking garage. She fell and suffered a closed fracture to the neck of the left femur.

Bull Moose Tube

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.