Federal OSHA recorded a severe workplace injury
at Interlake Mecalux, Inc., 1600 N. 25th Ave., MELROSE PARK, ILLINOIS 60160
on — Fractures , affecting the Trunk and other lower extremities.
Final narrative
An employee collected a bundle from a tower on a forklift. The employee was moving away from the falling load, resulting in a fractured pelvis and left knee.
Hospitalized Trunk and other lower extremities Bundles, bales
On August 13, 2025, an employee was feeding wire through a junction box to feed a 120-volt circuit near a 480-volt bus duct. The bus duct suddenly combusted, and the employee suffered burns to his left hand and upper body. He was hospitalized.
An employee was placing sheet metal into a roll forming machine when their finger was crushed under a clamp. The employee's left index finger was partially amputated.
An employee was re-installing a transmission on a roll-forming machine that processes steel coil into beams. The transmission weighed approximately 45 pounds. During the installation, the employee's right little finger got caught between the transmission and its housing. The employee suffered an amputation of approximately the first centimeter of his finger.
An employee was loading a cart with finished steel frames for a pallet rack when they noticed a frame on the cart with a loose diagonal support. The employee raised the frame up to fix it when the frame fell and caught his left ring fingertip. The employee suffered a partial amputation.
An employee was observing a cataphoresis paint machine from a balcony when the machine caught their little finger and right index finger, resulting in partial amputations.
An employee was walking past a crossover conveyor when a ramp came down and hit them in the back. The employee sustained a broken back vertebra, as well as a concussion, and was hospitalized.
An employee was unloading frameless mirrors from a trailer. When unstrapped, the mirrors fell over onto the employee, who suffered a skull fracture, a brain bleed and blood clot, a broken left ankle, and lacerations.
A temporary employee was rigging secondary steel when the steel joist fell to the ground and struck his lower left leg, resulting in fractures to the tibia and fibula.
Two maintenance employees were dismantling a machine part (steel cylindrical rollers) on the ground. After unbolting a portion, part of the assembly fell approximately 6 inches onto one employee's left little finger. The employee was hospitalized and about 3/4" of their little finger above the top joint was surgically amputated.
On August 13, 2025, an employee was feeding wire through a junction box to feed a 120-volt circuit near a 480-volt bus duct. The bus duct suddenly combusted, and the employee suffered burns to his left hand and upper body. He was hospitalized.
An employee was operating a brake press and making the final bend on a steel part. Her right middle finger got caught between the part and the top punch as it bent the part upward. The employee sustained a crush injury resulting in amputation of the fingertip.
An employee was feeding scrap metal into a chipper when his right hand was squeezed against a metal component of the machine. He suffered an amputation to the right index finger at the second joint.
On June 18, 2025, an employee working as a millwork installer was cutting shims using a circular saw. The saw hit a knot in the wood and jumped, cutting the palm of the employee's left hand and causing partial amputations to three fingers. The employee was hospitalized.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.