Caught, entangled in running powered equipment normal operation · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Interlake Mecalux, Inc., 1600 N. 25th Avenue, MELROSE PARK, ILLINOIS 60160
on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..
Final narrative
An employee was placing sheet metal into a roll forming machine when their finger was crushed under a clamp. The employee's left index finger was partially amputated.
Amputation Other finger(s) n.e.c. Rolling mills, rolling, calendering machinery
On August 13, 2025, an employee was feeding wire through a junction box to feed a 120-volt circuit near a 480-volt bus duct. The bus duct suddenly combusted, and the employee suffered burns to his left hand and upper body. He was hospitalized.
An employee collected a bundle from a tower on a forklift. The employee was moving away from the falling load, resulting in a fractured pelvis and left knee.
An employee was re-installing a transmission on a roll-forming machine that processes steel coil into beams. The transmission weighed approximately 45 pounds. During the installation, the employee's right little finger got caught between the transmission and its housing. The employee suffered an amputation of approximately the first centimeter of his finger.
An employee was loading a cart with finished steel frames for a pallet rack when they noticed a frame on the cart with a loose diagonal support. The employee raised the frame up to fix it when the frame fell and caught his left ring fingertip. The employee suffered a partial amputation.
An employee was observing a cataphoresis paint machine from a balcony when the machine caught their little finger and right index finger, resulting in partial amputations.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.
An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.
An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.
More severe injuries in this industry (NAICS 339999)
An employee was cutting extruded aluminum framing material using a horizontal band saw. She went to grab a rag in the machine when the rag contacted the blade and pulled her hand in toward the blade, resulting in a partial amputation of the right index finger.
An employee was climbing an 8-foot ladder to clean windows on a house. The employee was reaching to the right when they lost their balance and slipped. The employee fell and their foot became caught in the ladder rungs, causing both the employee and the ladder to fall to the ground. The employee sustained a fracture to the right leg requiring hospitalization and surgery.
An employee was offloading material using a forklift when the hoisted material began shifting. The employee went to manually stabilize the load and their right middle fingertip was pinched and amputated.
An employee was packing candles on a line. They reached down to pick up a 12-pack of candles when their right little finger was caught in the conveyor belt, resulting in an amputation at the distal joint.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.