105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Powell Industries

Struck by running powered equipment irregular movement, kick back · Fractures

Federal OSHA recorded a severe workplace injury at Powell Industries, 515 N Railroad Ave, NORTHLAKE, ILLINOIS 60164 on — Fractures , affecting the Elbow(s).

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An employee took a formed copper bar to the drill press to enlarge the holes in it. The drill bit caught on the bar and caused it to spin and strike the employee's right elbow causing a laceration and fracture.

Hospitalized Elbow(s) Stationary drills, milling machinery

Champion Replacement Windows of Kansas City

An employee was cutting a board using a circular saw. The saw pinched, kicked back, and cut the employee's left ring and little fingers. The employee suffered an amputation to the little finger.

Jamestown Metal Marine Sales, Inc.

An employee was cutting wood with a circular saw. The saw kicked back, and its blade cut three fingers on the employee's right hand, resulting in an amputation.

Oschner Clinic Foundation

An employee was using a table saw to cut wedges for a deck when the wood jumped and his right palm was lacerated by the blade.

Menard, Inc.

An employee was doing a cutback on a piece of lumber using a chop saw. The saw hit a knot, the piece of lumber buckled, then kicked back and broke the kickback guard. The board was then pulled back into the blade, which lacerated the employee's left index and middle fingers.

FC Drywall

An employee was cutting wood with a circular saw. The machine lagged and cut the employee's finger. The employee required surgical amputation of the finger at the hospital.

S & C Electric Company

On August 25, 2025, an employee was cleaning a tablet press machine. The employee's right hand was near the point of operation when the machine cycled, resulting in an amputation to the tip of their right thumb.

Professional Power Products, Inc.

An employee entered the back of a CNC laser machine and was caught by the CNC laser head, resulting in lacerations to their left thigh and ankle as well as the back of their head. The machine was not locked out/tagged out at the time.

RUSSELECTRIC INC.

An employee was descending a scaffold ladder when they fell onto a step ladder and then onto the floor. The employee sustained fractures to their L1, L2, and L3 vertebrae.

Power Solutions International

An employee was walking and stepped over a 16.72-inch wall when their boot contacted the top of the wall, causing them to fall forward and strike the concrete floor with the left side of their body. The employee sustained fractures to four of their left ribs.

Design Ready Controls Inc

An employee was cutting a piece of 0.5-inch nylon tubing with a wire track cutter and amputated the tip of her right thumb below the thumbnail.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.