105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

TH Foods Inc

Contact with hot objects or substances · Thermal burns second degree

Federal OSHA recorded a severe workplace injury at TH Foods Inc, 7166 Greenlee Road, CALEDONIA, ILLINOIS 61011 on — Thermal burns second degree, affecting the Multiple body parts n.e.c..

An employee was operating a honey roaster. The employee loaded a basket of ingredients to lower into the roasting kettle. There was slack in the hoisting chain, and the employee reached around the roaster's plexiglass guard to move the basket into the kettle. The employee was splashed with oil, resulting in second-degree burns to their arm, calf, and abdomen.

Hospitalized Multiple body parts n.e.c. Fats, oils, cooking greases

TH Foods, Inc.

An employee was placing cartons on packaging equipment. The employee tripped on a pallet leveler corner base and fell, suffering a broken hip.

TH Foods, Inc.

An employee was checking moisture on the sheet conveyor belt. The employee's left hand was pulled between the two conveyor belts and pinched between a roller. The employee was hospitalized and required surgery for a muscle injury. The machine was unguarded at the time of the incident.

TH Foods, Inc.

An employee was moving a conveyor system when it tipped over and fell on the employee. The employee broke a leg, fingers, ribs, and vertebrae, requiring hospitalization.

TH Foods, Inc.*

On October 21, 2016, an employee was packing finished goods onto trays. The trays were on a flexible conveyor system. One of the trays turned sideways and as the employee attempted to straighten the tray out , her right ring fingertip was caught and amputated between two links of the conveyor.

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Spudrock LLC

An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.

Ajinomoto Health and Nutrition North America Inc.

An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.

APAC-Alabama, Inc.

After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.

Cellar Crew LLC

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

Boise Cascade Wood Products, LLC

An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.

Assemblers, Inc.

While attending the slab line, an employee observed that dough was accumulating on the plastic blades. He proceeded to clean the blades. His left index finger came into contact with an adjacent blade that moves laterally (left to right), resulting in a partial amputation.

Quality Snack Foods, Inc.

A sanitation employee entered the chemical room and slipped on the wet floor. When he slipped, he kicked over a bucket containing cleaning chemicals. The chemicals splashed onto the employee's clothing and burned his skin.

Frito Lay Inc.

An employee's right middle fingertip was caught between a chain and a sprocket in a machine. The fingertip was amputated. The machine was unguarded at the time.

Mckee Foods Corporation

An employee had just finished unloading material from a truck. He was descending using the truck's built-in ladder when he missed the last rung, fell to the ground, and broke his hip and left wrist.

Rolling Frito-Lay Sales, LP

An employee was using a handheld grinder to cut a bolt. The grinding wheel broke apart and a fragment struck the employee s right hand, causing a laceration to the palm near the little finger.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.