105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

AUSTAL USA, LLC.

Contact with hot objects or substances · Surface, flesh wounds and burns, electrical injuries

Federal OSHA recorded a severe workplace injury at AUSTAL USA, LLC., 100 DUNLAP DR., MOBILE, ALABAMA 36602 on — Surface, flesh wounds and burns, electrical injuries, affecting the Thigh(s).

An employee was using a plasma cutter that was set up on a self-propelled track system to bevel the edge of a four-sided plate. The employee's right thigh was impaled by a piece of slag metal and he suffered burns to his right leg.

Hospitalized Thigh(s) Molten metal, slag

Austal USA, LLC

On 2/18/2025, at around 11:15 AM, an employee was rigging up a G/T fan. He went to step over a hatch, tripped on the hatch handle, and fell, striking his side on a piece of scaffold bar that was at floor level. The employee sustained three broken ribs and a punctured lung.

Austal USA, LLC

An employee was riding in a basket being lifted by a crane to a ship deck. His left index finger was caught between a ledge on a wall and the basket rail, resulting in a fingertip amputation just above the nail bed.

Austal USA, LLC

An employee was tacking a below-the-hook lifting device to a crane pedestal on a large circular foundation. While using a bottle jack to press down on the pedestal, the tacks broke causing the saddle to fall and strike the employee's fingers. The employee's left index finger was amputated.

Austal USA, LLC

An employee was stepping down from a scaffold in a module manufacturing facility. The employee slipped on a pipe running through the module and fell approximately 3 feet to the floor of the module, landing on his right side. The employee was hospitalized with bulging discs in the neck.

Austal USA, LLC

An employee fell while exiting a scissor lift, landing on a drydock floor about 10 feet below. The employee suffered two broken heelbones and a broken right knee and tibia.

View AUSTAL USA, LLC.'s full OSHA safety record →

Spudrock LLC

An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.

Ajinomoto Health and Nutrition North America Inc.

An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.

APAC-Alabama, Inc.

After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.

Cellar Crew LLC

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

Boise Cascade Wood Products, LLC

An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.

Ingalls Shipbuilding

An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.

Electric Boat Corporation

An employee was struck by a plasma cutter and suffered a broken left tibia and fibula. The employee was hospitalized.

Ingalls Shipbuilding, Inc

An employee was preparing to bend a flat bar in a brake press. When the machine was jogged, the stock rotated up and crushed his left middle fingertip against the outer frame of the die. The fingertip was amputated.

All Star Metals, LLC

An employee was cutting metal with a torch. A piece of metal struck the employee's left foot, causing multiple fractures to metatarsal(s). The employee was hospitalized.

Ingalls Shipbuilding, Inc

An employee was descending a ladder carrying a bag of trash. He fell, landed on the ground about 10 feet below, and suffered fractures to his right hip and pelvis.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.