Exposure to harmful substances unspecified · Multiple effects of poison, toxic, or allergenic exposure
At a glance
Federal OSHA recorded a severe workplace injury
at 3M Company, 22614 Route 84 N, CORDOVA, ILLINOIS 61242
on — Multiple effects of poison, toxic, or allergenic exposure, affecting the Body systems and other part(s) of body.
Final narrative
An employee was removing a carbon dioxide line when red liquid was found on the ground. The employee reported a "red spot" on their left wrist, inside elbow, and chest after washing down the spill. The employee experiencing escalation of symptoms, including a rash/burn on their arms and respiratory symptoms after the shift. The employee was hospitalized with chemical pneumonitis, chemical dermatitis, and chemical asthma exacerbation.
Hospitalized Body systems and other part(s) of body Chemicals and hazardous materials unspecified
At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.
On May 8, 2025, an employee developed a cough while cleaning up chemical sewage from the floor. He was hospitalized, having suffered an allergic reaction to chemical product vapors.
An employee was walking between a stack of pallets and a rack when they tripped over a pallet and fell to the floor. The employee sustained a left hip fracture.
An employee was setting up the coding station on a piece of equipment when they took a step back and tripped on a guard that was on the floor. The employee fell onto one leg, resulting in a left hip fracture. The employee was hospitalized and required surgery.
Two employees were lowering a large roll using a hoist. One employee's hand was caught between the roll's steel core and a storage rack, causing a thumb injury with exposed tissue.
On the morning of July 24, 2025, an employee was conducting synthesis of a highly toxic experimental chemical (nerve agent) in a chemical fume hood. The operation was completed at approximately 11:30 AM. The employee was exposed to the chemical and began experiencing symptoms of illness/poisoning around 1:30 PM and was hospitalized.
On March 5, 2025, a nurse was caring for patients in the emergency department when she was exposed to norovirus and rhinovirus. The employee tested positive for norovirus and rhinovirus and was hospitalized.
Employees were pulling a chemical sample from a device (sample port). The sample wouldn't come out because there were two samples in the port. The employees then turned off and deenergized the machine to 0 pounds per square inch. They unscrewed the top of the machine to retrieve the stuck samples when a small amount of pressure caused liquid to squirt out and onto one of the employee's face shields as the lid was removed. The employee was hospitalized due to chemical exposure.
An employee was pressure washing a vacuum box when she began feeling ill, nauseous, and developed a headache, elevated heart rate, and chills. The employee was hospitalized due to possible benzene exposure. The employee was wearing PPE at the time.
More severe injuries in this industry (NAICS 325180)
An employee was on a ladder disconnecting a 1-inch hose, known to have last carried acrylic acid that had been drained. When the hose was disconnected, residual acid dripped onto the employee's shoulder/arm area, causing a second-degree chemical burn.
On October 1, 2025, at approximately 9:50 p.m., an employee was removing a sack of debris from a dust collector when four of his right-hand fingers were severed by a rotary valve. The employee was hospitalized and underwent surgery to amputate the four fingers at the knuckle.
An employee was unloading and depressurizing a railcar filled with sulfuric acid. The employee turned the valve to disconnect the hose when sulfuric acid released and sprayed upward via the standpipe. The employee was hospitalized burns.
On May 8, 2025, an employee developed a cough while cleaning up chemical sewage from the floor. He was hospitalized, having suffered an allergic reaction to chemical product vapors.
An employee was loading a magazine of tubes into a machine to fill. As they raised the door into position, the door dropped onto the employee's right hand and amputated their right index fingertip at the nailbed.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.