105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

3M Company, Inc.

Caught, entangled in running powered equipment normal operation · Multiple severe wounds and internal injuries

Federal OSHA recorded a severe workplace injury at 3M Company, Inc., 1400 State Docks Road, DECATUR, ALABAMA 35601 on — Multiple severe wounds and internal injuries, affecting the Wrist(s) and arm(s) n.e.c..

An employee was feeding film through stainless steel rollers on a lengthwise orienter machine when their left forearm became caught between two rollers. The employee sustained fractures to their radius, ulna, and wrist, as well as an avulsion to the left forearm.

Hospitalized Wrist(s) and arm(s) n.e.c. Machinery unspecified

3M Company, Inc.

An employee was starting to collect edge trim when their right middle and ring fingers came into contact with a shear slitter blade. Half of the ring finger was nearly amputated, and half of the middle finger was amputated.

3M Company Inc.

An employee was tying a feed bag when his hand slipped and struck the side of the feed hopper resulting in a laceration to the left wrist. The employee was hospitalized.

3M Company, Inc.

An employee was preparing to remove a film roll from a chuck. The roll was pulled and the first employee's right index finger was caught between the roll and a cradle. He suffered an amputation to the finger.

3M Company Inc.

On 5/25/17, an employee was setting up a tote on a scale when a hose came out of the tote, which was being filled with hot deionized water. The water contacted the employee, causing first and second degree burns on the employee's back and foot.

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Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

Day & Zimmermann Lone Star LLC

An employee was working on a production line. The employee went to retrieve parts that came out of the parts holder, and their left hand became caught between a chain and a sprocket. Three fingers on the hand were amputated.

Ingalls Shipbuilding

An employee was hooking up bundled tie-downs with a chain. While he was holding a hook, the other hook was unlocked. This caused the employee's hook to slide down and pinch his right index finger between the chain and the shackle. He suffered an amputation to the fingertip (without bone loss), as well as an open fracture.

Galaxy Balloons Inc.

An employee was operating a pad printer. The employee's finger was caught in the printer and they suffered a fingertip amputation. The part of the printer that caught the employee's finger was unguarded at the time.

Nan Ya Plastics Corporation USA

A subcontracted engineer was advising maintenance how to make a modification to the embossing roll system on a new line. Maintenance was bringing the motor and gearbox down with a crane. The load shifted when it was a few inches from the ground. The engineer went to catch/maneuver the gearbox and the fingers on his left hand were crushed between the I-beam base of the gearbox and the concrete floor. A finger was amputated.

Micro Plastics, Inc.

On July 30, 2025, an employee was assisting co-workers in using a hoist to position an injection molding tool onto a work table. As the tool was being lowered, the slide section shifted, trapping and amputating the employee's right thumb tip.

Novacel, Inc.

An employee was manually lifting a film roll when their right middle fingertip was pinched between the roll and a metal beam, resulting in a fingertip amputation.

3M Company

At about 10:00 a.m. on July 13, 2025, an employee was cleaning the adhesive from running rollers using a rag soaked in cleaning solvent to prevent contamination. The rag was caught between two rollers and pulled the employee's right hand between the rollers. The employee sustained right hand crushing injuries, de-gloving injuries (palmer and dorsal sides), and fractures. The employee was hospitalized and required surgery. The machine was not locked out/tagged out at the time.

Simona America Inc.

An employee working on a sheet line was removing masking from the underside of plastic sheeting that was being lifted by a vacuum lift. The plastic sheet measured 4 feet wide, 14 feet long, and approximately 1 inch thick, and it weighed approximately 300 pounds. The vacuum lost suction and dropped the plastic sheet onto the employee's arm, pinning it between two sheets and resulting in a broken right forearm.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.