105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Caterpillar, Inc.

Struck by running powered equipment during maintenance, cleaning, testing · Amputations, avulsions, enucleations unspecified

Federal OSHA recorded a severe workplace injury at Caterpillar, Inc., 4633 Perrin Creek, SAN ANTONIO, TEXAS 78217 on — Amputations, avulsions, enucleations unspecified, affecting the Finger or thumb tip(s), nail(s).

On September 5, 2025, at approximately 7:35 AM, a temporary employee was at the engine block rollover machine. Their left index fingertip was caught and amputated between a pneumatic part and a guard.

Amputation Finger or thumb tip(s), nail(s) Other material and personnel handling machinery n.e.c.

Caterpillar Inc.

On September 13, 2025, an employee had been working at an outdoor event. At the end the day, she was walking around outside the facility to make sure everything was put away and felt overheated. The employee was hospitalized for heat-related illness.

Caterpillar Inc.

On June 27, 2025, at approximately 8:35 AM, an employee was operating a box maker machine when their left middle fingertip was caught by a chain and sprocket. The employee's fingertip was partially amputated without loss of bone or the fingernail.

Caterpillar, Inc.

An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.

Caterpillar Inc

On April 8, 2025, an employee entered an engine test cell to de-harness an engine and was exposed to hot water resulting in burns and hospitalization.

Caterpillar Inc.

An employee was using a hydraulic torque tool. The employee's right little finger was pinched between the tool and bolts on a die, causing a partial transphalangeal amputation.

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Envelope Seal Insulation, Inc

An employee was inspecting a generator whose radiator was leaking. He slipped, and a fan blade in the generator amputated his thumb and index finger.

CFL USA, LLC

A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.

Bull Moose Tube

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.

US Battery Manufacturing Company, Inc

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Acutec Precision Aerospace, Inc.

An employee was raising a lift to fix a server box when the lift caught the edge of the box and it fell. The employee's finger was pinched by the box, resulting in a fingertip amputation.

Precision Impacts, LLC

An employee was working to remove an extra slug from a press. The employee pushed the eject button, then tried to catch the slug. When the release came out, it pinched the employee's right index finger against the slug, resulting in an amputation to the finger.

Asteroid Precision, Inc.

An employee was cleaning coolant tank magnets used to separate metal grinding mud from the coolant tanks. As the employee went to separate two magnets they snapped back together and crushed his right thumb, resulting in amputation of the top of the thumb.

Caterpillar, Inc.

A maintenance technician was measuring the width on a metal compressor's stroke length when their finger was pinched in the machine. The employee was hospitalized with lacerations to their finger.

HN Precision

A part jammed in a rotary machine. While an employee was removing it, the machine's piston came down on his finger, resulting in an amputation to the top portion of the left little finger. The machine was unguarded at the time of the incident.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.