Struck by running powered equipment n.e.c. · Amputations involving bone loss
At a glance
Federal OSHA recorded a severe workplace injury
at Caterpillar Inc., 8826 US-24, MAPLETON, ILLINOIS 61547
on — Amputations involving bone loss, affecting the Other finger(s) n.e.c..
Final narrative
An employee was using a hydraulic torque tool. The employee's right little finger was pinched between the tool and bolts on a die, causing a partial transphalangeal amputation.
Amputation Other finger(s) n.e.c. Wrenches, ratchets
On September 13, 2025, an employee had been working at an outdoor event. At the end the day, she was walking around outside the facility to make sure everything was put away and felt overheated. The employee was hospitalized for heat-related illness.
On September 5, 2025, at approximately 7:35 AM, a temporary employee was at the engine block rollover machine. Their left index fingertip was caught and amputated between a pneumatic part and a guard.
On June 27, 2025, at approximately 8:35 AM, an employee was operating a box maker machine when their left middle fingertip was caught by a chain and sprocket. The employee's fingertip was partially amputated without loss of bone or the fingernail.
An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.
After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.
An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.
More severe injuries in this industry (NAICS 331511)
An employee was realigning two halves of a core box on a core-making machine. Pneumatic pressure released, causing the core box to close on the employee's right thumb. The thumb tip was amputated between the nail and the knuckle.
An employee was performing maintenance/electrical work inside a substation, and used a ladder to access the top of a panel box. The employee fell 8-9 feet from the top of the panel box to the ground. The employee was hospitalized with fractures to their ribs and a shoulder injury.
An employee's hand was caught in a pinch point in the area of a conveyor for a flask running out of a foundry molding machine. The employee's ring finger was crushed and partially amputated at the base.
An employee noticed a block was out of place under the weighted mold frame. The employee used another block to push the block out and replace it. When the block came out, the frame came down on his right ring and little fingers. The employee sustained a fracture and partial amputation to the ring fingertip.
An employee was using a fork truck to move a tub containing molten iron that had been drained from the cupula. The tub tipped over and the molten metal came in contact with water. This caused the molten iron to splash back and burn the employee's upper torso.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.