Caterpillar Inc

On September 13, 2025, an employee had been working at an outdoor event. At the end the day, she was walking around outside the facility to make sure everything was put away and felt overheated. The employee was hospitalized for heat-related illness.

On September 5, 2025, at approximately 7:35 AM, a temporary employee was at the engine block rollover machine. Their left index fingertip was caught and amputated between a pneumatic part and a guard.

On June 27, 2025, at approximately 8:35 AM, an employee was operating a box maker machine when their left middle fingertip was caught by a chain and sprocket. The employee's fingertip was partially amputated without loss of bone or the fingernail.

An employee had just put a dock plate in place. While stepping back over the plate, the employee tripped and fell onto it. The employee suffered a broken hip.

An employee was using a hydraulic torque tool. The employee's right little finger was pinched between the tool and bolts on a die, causing a partial transphalangeal amputation.

An employee pulled out a bucket of hot oil from under the fryer. The employee then stood on the table to clean the back wall. He stepped down into the bucket of hot oil, resulting in third-degree burns to his left leg.

An employee was performing maintenance under a kettle. When he removed a tri-clamp on a transfer line, the hot fat and broth material in the kettle poured out onto his arm. The employee was hospitalized with burns.

After completing a run with an oil distributor truck, an employee was working to return (suction) the hot oil to the tank of the truck. When the employee opened one of the valves, hot oil (approximately 385 degrees) sprayed their face, resulting in first-, second-, and third-degree burns.

An employee was filtering a fryer with a fryer filter machine. After going around the corner and then returning to the fryers, the employee stepped into the filter machine. The hot oil burned the employee's right ankle, and the employee was hospitalized.

An employee was using a water hose to clean debris out of the outfeed of a log conditioning vat. Water began entering the vat from the adjoining vat through a void in the separation wall at the infeed of the vats. As the employee was exiting the vat he had been working in using the access opening at the outfeed, hot water exiting the access opening entered the top of his protective hip wader. It pooled at the bottom of the wader and burned his left foot and ankle.

An employee was using a punch and hammer to remove a pin from the mast of a forklift. The mast was secured by an overhead crane. The mast shifted, and the employee's thumb was pinched between the mast and the punch, resulting in an amputation to the tip of his left thumb.

On September 22, 2025, an employee tripped and fell over a permanent fixture (angle iron) that serves as a parking block in the back of a facility. He suffered a fractured right hip and was hospitalized.

An employee was helping a customer with repairs on their trailer. While lowering the ramp door of the trailer, the customer dropped the door and it contacted the employee's left ring finger, resulting in a fingertip amputation.

An employee was working to lay a part in the vise of the band saw in preparation for cutting. The left vise closed, pinching his fingertips against the part. The employee's middle and ring fingertips were amputated and they sustained a laceration to the index finger requiring stitches.

An employee was servicing a manlift when their little finger became caught in the machinery and the finger was amputated.

An employee was helping to lift the grating from a floor draining system when the grating slipped and landed on his hand, resulting in the amputation of his right middle finger at the first joint.

A casting machine jammed. An employee's hand was caught in the machine, where a belt line caught and amputated the tip of his finger.

During a workshop meeting in a hotel, an employee heard a drilling noise, so he walked outside to see what it was. An explosion occurred (possible gas line) and his face, ear, and hair were burned. He also fell and sustained a pelvic fracture.

An employee slipped on condensation on a walkway in a parking garage. She fell and suffered a closed fracture to the neck of the left femur.

An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.