105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Genpak, LLC

Ignition of vapors, gases, or liquids · Third or fourth degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Genpak, LLC, 7621 BILL JOSEPH PARKWAY, HOPE HULL, ALABAMA 36043 on — Third or fourth degree heat (thermal) burns, affecting the nonclassifiable.

An employee received 2nd and 3rd degree burns when operating a forklift truck to unload polystyrene rolls from a trailer. It is believed a propane pocket was ignited by static electricity.

Hospitalized Nonclassifiable Propane

Genpak, LLC

An employee had just replaced a belt on a silo blower. While the employee was testing the blower by manually turning the belt, the belt and pulley caught the employee's fingertip. The fingertip was amputated.

Genpak, LLC

The regrind system malfunctioned, due to clogged resin. An employee went to the blend room to assess the issue. Once resin was flowing again, the employee was exiting the platform using a ladder and, having residual resin dust on gloves, his hand slipped off the ladder causing him to lose his footing and fall to floor. The employee suffered a knee fracture.

Genpak, LLC

An employee was using a tape measure to gauge the width of a plastic sheet as it went into an oven. The tape measure got caught on the sheet and was pulled in. The employee was caught between the sheet and the idle roller, suffering a cut to the arm.

Genpak, LLC

An employee was cleaning a printer when his right hand was caught between two rollers. He suffered an amputation to the little finger.

Genpak, LLC.

An employee was operating a printing machine. The machine's moving parts amputated the employee's right middle finger at the first knuckle.

View Genpak, LLC's full OSHA safety record →

Sam Galloway Ford, Inc.

An employee was cleaning a cordless drill. As they applied brake fluid to the drill and pulled the trigger, the fluid ignited. The employee suffered burns to the face, hands, and arms.

Canfor Southern Pine, Inc.

An employee was welding on a rack when sparks ignited residual diesel on his pants. The employee sustained first-, second-, and third-degree burns.

Freedom Trailers, LLC

An employee was spraying glue to the floor of an enclosed cargo trailer. The fumes made contact with the heater causing a flash fire. The employee suffered burns to their face and right hand.

Flora-Bama Management, LLC

An employee was replacing a valve in the gas line to the fryer. The shutoff valve malfunctioned resulting in a gas leak that then ignited. The employee sustained burns requiring hospitalization.

JANUS INTERNATIONAL GROUP, LLC

An employee was using a torch when a hole in the oxygen line leaked gas that then ignited. The employee sustained burns to the left palm and wrist.

DimcoGray Corporation

An employee was operating a drill and tap machine. He was placing a part with his right hand and removing a part coming in on the left side. He saw a part that was crooked and went to straighten it. The machine clamped down on his left index finger, degloving the top part of the finger and resulting in a partial amputation.

Greatmats.com Corporation

An employee was performing maintenance on a roll cutting machine in a warehouse. The employee was removing excess grease from the bearings when the machine's chain caught their right index finger. The fingertip was amputated by the chain and sprocket.

Shumard Corporation

During fiberglass work, an employee mixed a methyl ethyl ketone peroxide (MEKP) catalyst with a cobalt chemical that they thought was a dye. A chemical reaction occurred, resulting in an explosion. The employee sustained second-degree burns on his back and a blister on his right arm.

Toledo Molding & Die, Inc.

An employee was walking when she tripped over a box on the ground and fell. The employee was hospitalized with a severe dislocation to the hip and leg that required surgery.

United Window & Door Manufacturing, Inc.

An employee was cutting material on a straight saw when the blade lacerated her right index finger. The employee was hospitalized.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.