Ignition of vapors, gases, or liquids · Third or fourth degree heat (thermal) burns
At a glance
Federal OSHA recorded a severe workplace injury
at Genpak, LLC, 7621 BILL JOSEPH PARKWAY, HOPE HULL, ALABAMA 36043
on — Third or fourth degree heat (thermal) burns, affecting the nonclassifiable.
Final narrative
An employee received 2nd and 3rd degree burns when operating a forklift truck to unload polystyrene rolls from a trailer. It is believed a propane pocket was ignited by static electricity.
An employee had just replaced a belt on a silo blower. While the employee was testing the blower by manually turning the belt, the belt and pulley caught the employee's fingertip. The fingertip was amputated.
The regrind system malfunctioned, due to clogged resin. An employee went to the blend room to assess the issue. Once resin was flowing again, the employee was exiting the platform using a ladder and, having residual resin dust on gloves, his hand slipped off the ladder causing him to lose his footing and fall to floor. The employee suffered a knee fracture.
An employee was using a tape measure to gauge the width of a plastic sheet as it went into an oven. The tape measure got caught on the sheet and was pulled in. The employee was caught between the sheet and the idle roller, suffering a cut to the arm.
An employee was cleaning a cordless drill. As they applied brake fluid to the drill and pulled the trigger, the fluid ignited. The employee suffered burns to the face, hands, and arms.
An employee was spraying glue to the floor of an enclosed cargo trailer. The fumes made contact with the heater causing a flash fire. The employee suffered burns to their face and right hand.
An employee was replacing a valve in the gas line to the fryer. The shutoff valve malfunctioned resulting in a gas leak that then ignited. The employee sustained burns requiring hospitalization.
An employee was operating a drill and tap machine. He was placing a part with his right hand and removing a part coming in on the left side. He saw a part that was crooked and went to straighten it. The machine clamped down on his left index finger, degloving the top part of the finger and resulting in a partial amputation.
An employee was performing maintenance on a roll cutting machine in a warehouse. The employee was removing excess grease from the bearings when the machine's chain caught their right index finger. The fingertip was amputated by the chain and sprocket.
During fiberglass work, an employee mixed a methyl ethyl ketone peroxide (MEKP) catalyst with a cobalt chemical that they thought was a dye. A chemical reaction occurred, resulting in an explosion. The employee sustained second-degree burns on his back and a blister on his right arm.
An employee was walking when she tripped over a box on the ground and fell. The employee was hospitalized with a severe dislocation to the hip and leg that required surgery.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.