Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at RR Donnelley, 801 N Union St., DWIGHT, ILLINOIS 60420
on — Amputations, affecting the finger(s), fingernail(s), n.e.c..
Final narrative
An employee was attempting to make an adjustment on the press. As the employee was releasing the tension on the "signature," the employee's right pinky finger was caught between the level and another part of the press, amputating soft tissue and the nail.
An employee climbed on a pallet to retrieve a "load flag." He fell while dismounting the pallet and landed on his right side on the floor. The employee sustained a fractured hip.
An employee was rolling a portable piece of equipment from a storage area to the press when one of the castors hit a seam in the concrete floor, causing the equipment to lurch to one side and strike a stationary object. An enclosure door mounted on the side of the portable equipment closed on the employee's fingertip, resulting in amputation.
An employee was handling a magnetic cylinder at a die station. When she tried to roll the cylinder into a cradle, it overshot the cradle and fell onto her right hand, amputating the little finger past the first knuckle.
On September 21, 2016, around 3:30 a.m., an employee was changing out a 1,400-pound seal-in roller with a hoist when the roller rolled on to his left thumb tip. The thumb tip had to be surgically amputated.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 323111)
An employee was removing packaging from a roll of printing substrate. The blade of their utility knife got stuck. The employee used both hands to free the knife and the blade partially amputated their left little fingertip.
The injured employee's standup forklift had mechanical issue with a tire. The injured employee was inside their forklift to help steer it while it was being pushed up the ramp by another forklift. As the other forklift started to move up the ramp, it's forks moved and went into the driver's space of the disabled forklift. The fork penetrated the injured employee's left shoe, fracturing the two middle toes and injuring the first toe. The employee was hospitalized and required surgery.
A press was having a paster failure and the crew was working to get the ink on the paper. A press operator grounded himself and was entering the press unit when something flashed. The employee sustained third-degree burns to his head and left arm.
Around 12:45 PM, a clamp truck operator went to remove a piece of orange strap from a clamp truck that was parked outside of the office. The strap fell into a gap between the frame and the hood of the truck. The strap became caught in the engine's fan and also wrapped around the employee's hand when he went to grab it. The strap was pulled tight against the frame of the clamp truck, causing lacerations and fractures to the employee's hand. The employee was hospitalized and required surgery.
At 12:00 p.m. on August 13, 2025, an employee was unloading a 1,100-pound roll of paper from a skid when the roll fell onto his right leg. The leg was broken.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.