Direct exposure to electricity, unspecified · Electrical burns, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at CONTINENTAL TIRE THE AMERICAS, LLC, 11525 NORTH IL HWY 142, MOUNT VERNON, ILLINOIS 62864
on — Electrical burns, unspecified, affecting the upper extremities, unspecified.
Final narrative
An employee was troubleshooting the power source for equipment when an arc flash occurred, burning the employee's upper extremities and causing facial abrasions.
A mechanic was troubleshooting a curing press when a pneumatic check valve cracked and the machine's post-cure inflation chucks caught the employee's left hand. Four fingers on the hand were amputated.
An employee was manually lifting a steel skid weighing 300 lbs. and dropped it on his left index finger, resulting in a partial amputation. The finger was reattached.
An employee was driving a stand-up walkie/tugger when the throttle malfunctioned and he struck a support post, resulting in a fracture to his right forearm that required hospitalization and surgery.
An employee was attempting to remove a piece of rubber that was between the top and bottom belts of a conveyor when his right arm was pulled between the roller and the belt. The employee sustained a fracture to the forearm that required hospitalization.
An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.
An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.
An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.
An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.
On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.
More severe injuries in this industry (NAICS 326211)
On October 25, 2025, an employee was stringing up a new reel of tire tread on a machine. The employee pulled a 6-inch tail and proceeded to spool up the liner. As the machine was jogged to begin the liner wrapping process, the liner caught the employee's glove and pulled their right arm into the liner, causing a fracture to the arm.
An employee was adjusting a pallet on a conveyor when it came off the conveyor and struck his right ankle, breaking the tibia and fibula. The employee was hospitalized.
At 2:45 p.m., an employee was outside the plant during a break before his next shift. He was speaking with an associate when he suddenly fell from the third-level steps to the ground, striking his head on the concrete. The employee was hospitalized due to internal brain bleeding, a wound to the back of his head requiring staples, and heat-related dehydration.
Two employees were replacing a motor on an overhead conveyor. The old motor fell to the floor, causing a piece of the concrete floor to fly up and strike the injured employee in the face, around the eye. The injured employee sustained a right orbital fracture, a zygomatic arch fracture, and a sphenoid fracture. The employee was hospitalized and required surgery.
An employee was changing the bladder on a hydraulic press. As he lowered the bladder, his left foot was pinned between its bottom ring and the bottom mold of the press. The second toe on the foot was amputated.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.