An employee was adjusting the hydraulic pressure setting on a 1200- ton die casting machine when a component of the machine broke free and struck the employee in the face resulting in injuries requiring hospitalization. The employee sustained a fractured eye socket and a fracture to the back of the head.
HospitalizedMultiple head locationsMachine and appliance parts, unspecified
More severe injuries at R.C.M. Industries, Inc. dba Aallied Die Casting Company of Illinois
On May 15, 2025, an employee was assisting with troubleshooting an issue with a die in a die casting machine. While unjamming the machine, the employee's finger was caught between a section of the die and a wooden spacer. The employee's left middle fingertip was amputated.
An employee was brushing debris off a part with their right hand when their left hand made contact with the rotating grinding wheel on a surface grinder. Their left index fingertip was amputated.
Employees were clearing die cast lines. The injured employee was reconnecting the hot oil hose to the die frame. The employee pulled on the hose, which came in contact with the hot oil valve and caused hot oil to release. The hot oil struck the employee who suffered third degree burns to the upper right arm, ear, face, and neck. The employee was hospitalized.
An employee was troubleshooting a die cast machine. The top part of the die plunged at high velocity and hot metal was expelled, causing second- and third-degree burns to the employee's right arm, chest, and face.
An employee was tossing a damaged toilet into a compactor. The toilet bounced off the compactor and lacerated the employee's right wrist, cutting an artery and tendon.
An employee was operating a hydraulic jack to bend a frame when the jack came loose and struck the employee. They were hospitalized for a spleen injury.
A truck had been towed into the shop with a flat tire and a blown airbag. An employee checked the tire for damage and was airing the tire. The employee was installing the valve core when the bead slipped off the rim. Air escaped, and the aluminum wheel struck the employee's head and face. The employee became unresponsive and was bleeding.
On December 14, 2023, at 8:40 p.m., three employees were inspecting milling machines for startup. A few of the sleeves on the mill drum needed to be changed out. The injured employee was trying to input a sleeve on the mill drum using a hammer. The hammer hit the edge of the drum, which caused a metal piece to splinter off and strike the employee's cheek just below the left eye. The metal splinter embedded in the back of their eye socket, resulting in pain, swelling, and bleeding that required hospitalization.
An employee was pushing a line of carts into a vestibule when the door cable snapped and struck his right ankle. The employee suffered a fracture that required surgery and hospitalization.
More severe injuries in this industry (NAICS 331523)
An employee was adjusting the oscillator pressure injector on a die-cast machine when his right thumb contacted the adjustment handle. The machine oscillated and closed on his right thumb. The tip of the thumb was pinched and amputated between the die and the handle.
An employee in the melt department was getting ready to put a recirculation pump into the pump housing area. He first put the pump in a cabinet to warm it up to avoid thermal shock. It shifted and the cold refractory contacted the hot metal. Molten metal contacted the employee, resulting in third-degree burns between their knee(s) and ankle(s). The employee was wearing some personal protective equipment (PPE) at the time but this was breached by the molten metal.
On May 15, 2025, an employee was assisting with troubleshooting an issue with a die in a die casting machine. While unjamming the machine, the employee's finger was caught between a section of the die and a wooden spacer. The employee's left middle fingertip was amputated.
An employee was checking the die casting machine when the cavity access door closed behind him and the employee sustained eight fractured ribs. The employee was hospitalized.
An employee was using a vertical band saw to cut a piece of square metal tubing when their left hand contacted the saw blade and their middle finger was amputated.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.