105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Therm-Tech of Waukesha, Inc.

Vehicle or machinery fire · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Therm-Tech of Waukesha, Inc., 301 Travis Ln, WAUKESHA, WISCONSIN 53189 on — Heat (thermal) burns, unspecified, affecting the hand(s) and arm(s), n.e.c..

An employee was gassing up a furnace and attempting to light the pilot using a wand (igniting device). During a previous shift, one of the furnace's two gas valves was left open. When the employee began the start-up process, he opened the main gas valve without noticing that the other valve was already open. The front door on the furnace was open and a flash fire occurred, causing burns to his hands and forearms.

Hospitalized Hand(s) and arm(s), n.e.c. Forging machinery

Therm-Tech of Waukesha, Inc.

An employee was using a magnetic drill when the drill became de-magnetized and fell striking the employee's left foot.

View Therm-Tech of Waukesha, Inc.'s full OSHA safety record →

Flogistix, LP

An employee removed the spark plugs and was rotating an engine to evacuate condensate from the cylinders. An unknown source ignited the condensate and natural gas. The employee sustained burns to the back of his hands and upper leg area.

AL-REC, LLC

An employee was operating a front-end loader when a hydraulic line broke, causing the front-end loader to catch on fire. The employee jumped from the cab to the ground and sustained fractures to the T-6 vertebra and a heel.

Baytex Energy USA

An employee was near a hybrid separator when it malfunctioned, resulting in a flash fire that burned the employee's upper body.

Sound Resource Solutions

An employee was moving two totes of turpentine. Noticing that one of them was leaking, he stopped his forklift and began to look for the leak. The forklift caught fire, and the employee suffered severe burns. He was hospitalized.

Borgers Ohio, Inc.

An employee was performing maintenance on a machine when part of an adjacent machine caught fire. The employee extinguished the fire and suffered smoke inhalation.

PAULO PRODUCTS COMPANY

On October 7, 2025, an employee was pulling a customer load out of post-wash equipment when his left index finger was pinched between the sled and the roller on the charge cart conveyor, resulting in a fingertip amputation between the nail and first joint.

Bluewater Thermal Solutions dba Hi Temp LLC

An employee was welding a bearing on a piece of equipment. He was lying on the belt while performing this task. The welding rod contacted the employee or the belt and the employee was shocked by electricity. The employee was hospitalized.

Lawrence Industries Inc

An employee was lighting a pilot light that burns off residual oxygen in the purge chamber of a heat-treating furnace. Residual gas and built-up oxygen in the purge chamber caused an explosion, which blew the front of the furnace's door off its track and the hood/exhaust system off its rivets. The employee was knocked down and suffered burns and lacerations to the left side of his face.

Paulo Cleveland Division

A temporary employee was moving a load using a walk-behind powered industrial vehicle (PIV). He backed into a safety bollard and his leg was pinned between the PIV and the bollard, resulting in a crush injury and laceration to the lower leg. The employee was hospitalized for surgery.

Thomson Lamination Co. Inc.

An employee was setting up a work piece on the honing machine when his left hand fingers were crushed in a pinch point. The employee sustained an amputation of the distal joint of his ring finger.

RG Professional Carpenter, Inc.

The injured employee was assisting five other employees with bracing a wall panel that was being stood up. Another employee slipped on frost on the floor surface. The employees went to evacuate the area in anticipation of the wall panel falling over. The injured employee went to jump through a window opening within the wall panel and their lower half was crushed by the falling wall panel. The employee sustained a fractured pelvis.

General Thermodynamics, Inc.

An employee was using a vertical band saw to cut a thick piece of rubber material. While being cut, the material shifted, causing the employee s right hand to contact the moving blade. The employee's thumb was amputated below the knuckle. The employee was hospitalized, undergoing surgery.

Sargento Foods Inc

A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.

Asher Enterprises, Inc.

An employee was on a ladder, taking measurements for a new gutter installation. The ladder slipped out from under him and both he and the ladder fell to the ground. He was hospitalized with seven broken ribs and a broken clavicle.

Consolidated Electrical Distributors Inc.

An employee was unloading a truck for a delivery job. While moving boxes in the truck, the employee tripped over a pallet and fell out of the truck to the ground, resulting in four broken ribs.