105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

SUNCAST CORPORATION

Caught in running equipment or machinery during maintenance, cleaning · Amputations

Federal OSHA recorded a severe workplace injury at SUNCAST CORPORATION, 701 N. KIRK ROAD, BATAVIA, ILLINOIS 60510 on — Amputations, affecting the finger(s), fingernail(s), n.e.c..

An employee was clearing a jam on a grinder hopper when a rotating component inside the hopper amputated the employee's middle finger. The hopper was not locked/tagged out at the time.

Amputation Finger(s), fingernail(s), n.e.c. Grinders, abraders

SUNCAST CORPORATION

An employee backed a stand-up powered industrial truck (PIT) into the battery charging area. He dismounted the PIT and it moved forward, catching his ankle against the guardrail of the charging area. The employee's ankle was fractured and he was hospitalized.

SUNCAST CORPORATION

An employee was in a powered industrial vehicle (PIV), pulling down racks. One of the racks tilted and its top portion struck his head. He suffered a head injury that required staples.

SUNCAST CORPORATION

An employee was returning from lunch and went to disconnect a forklift battery from charging when he felt a shock and sustained burns to the back of his right hand. The employee was hospitalized.

Suncast Corporation

An employee was attempting to replace a belt on a conveyor system and suffered a partial amputation to the left thumb.

Suncast Corporation

An employee conducting work on a flat roof fell approximately 17 feet through a skylight, suffering a fractured jaw, fractured hand, concussion, and bruised lungs. The employee required facial and hand stitches.

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DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

Sauder Woodworking Co.

On August 12, 2025, an employee was scraping material off a stainless steel roller on the wrapper line when their left hand was pulled into the rollers. The employee sustained a finger amputation.

SUNCAST CORPORATION

An employee backed a stand-up powered industrial truck (PIT) into the battery charging area. He dismounted the PIT and it moved forward, catching his ankle against the guardrail of the charging area. The employee's ankle was fractured and he was hospitalized.

SUNCAST CORPORATION

An employee was in a powered industrial vehicle (PIV), pulling down racks. One of the racks tilted and its top portion struck his head. He suffered a head injury that required staples.

SUNCAST CORPORATION

An employee was returning from lunch and went to disconnect a forklift battery from charging when he felt a shock and sustained burns to the back of his right hand. The employee was hospitalized.

American Furniture Warehouse

An employee loaded six TV stands onto a hand truck dolly, each one weighing approximately 38 kilograms. The employee pushed one side of the dolly while his co-worker pushed on the other side of the dolly. The employee lost his footing and fell. The dolly then fell on top of him and the handle pierced his right foot through the tongue of his shoe, resulting in a puncture wound.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.