Nonroadway noncollision Struck by shifting, dislodged load in transport · Cuts, lacerations, punctures without injury to internal structures
At a glance
Federal OSHA recorded a severe workplace injury
at SUNCAST CORPORATION, 1801 Suncast Lane, BATAVIA, ILLINOIS 60510
on — Cuts, lacerations, punctures without injury to internal structures, affecting the Scalp.
Final narrative
An employee was in a powered industrial vehicle (PIV), pulling down racks. One of the racks tilted and its top portion struck his head. He suffered a head injury that required staples.
Hospitalized Scalp Industrial vehicle, material hauling and transport powered, unspecified
An employee backed a stand-up powered industrial truck (PIT) into the battery charging area. He dismounted the PIT and it moved forward, catching his ankle against the guardrail of the charging area. The employee's ankle was fractured and he was hospitalized.
An employee was returning from lunch and went to disconnect a forklift battery from charging when he felt a shock and sustained burns to the back of his right hand. The employee was hospitalized.
An employee was clearing a jam on a grinder hopper when a rotating component inside the hopper amputated the employee's middle finger. The hopper was not locked/tagged out at the time.
An employee conducting work on a flat roof fell approximately 17 feet through a skylight, suffering a fractured jaw, fractured hand, concussion, and bruised lungs. The employee required facial and hand stitches.
An employee was driving a powered industrial truck (PIT) carrying a nesting sheave on the back counterweight of the PIT. He was holding the sheave when the PIT struck a pothole in the floor, causing the sheave to roll forward and crush his right index fingertip against the back of the PIT seat frame. The employee's fingertip was amputated, requiring hospitalization and surgery.
At 5:46 PM, on July 26, 2025, an Evergreen Caissons bulldozer operator was towing a water truck on a sandy job site. The tow hook failed and the shackle and D-ring on the nylon tow rope snapped back and went through the back window of the dozer, and struck the operator. The employee sustained a gash under their right armpit. The employee was hospitalized.
An employee was moving a concrete jersey barrier with a pallet jack. The barrier broke near its base and toppled onto the employee's right foot, causing injuries to the third and fourth toes including an amputation of the distal tissues and tuft of the distal phalanx at the fourth digit with at least one small, nondisplaced fracture of the tuft of the second distal phalanx with overlying soft tissue swelling. They also sustained a comminuted fracture of the tuft of the third distal phalanx with multiple displaced bone fragments and overlying soft tissue swelling. The employee was hospitalized.
An employee was working to tow a forklift with another forklift when the tow line came loose and struck their face. The employee sustained head, face, and eye injuries.
An employee was operating a tractor and utilizing a 2.5-foot kinetic rope and a 1-inch soft shackle to pull another tractor that was stuck in the mud. An additional 30-foot kinetic rope with a soft shackle was hooked up to provide distance from the soft soil. While pulling, the loop end of the terminal shackle on the stuck tractor frayed and released the rope, causing it to recoil back at the pulling tractor. The rope(s) struck the back of the pull tractor, broke the rear window, and struck the employee. The employee was pushed forward into the steering wheel and sustained severe lacerations to the head and a collapsed lung.
More severe injuries in this industry (NAICS 337125)
On August 12, 2025, an employee was scraping material off a stainless steel roller on the wrapper line when their left hand was pulled into the rollers. The employee sustained a finger amputation.
An employee backed a stand-up powered industrial truck (PIT) into the battery charging area. He dismounted the PIT and it moved forward, catching his ankle against the guardrail of the charging area. The employee's ankle was fractured and he was hospitalized.
An employee was returning from lunch and went to disconnect a forklift battery from charging when he felt a shock and sustained burns to the back of his right hand. The employee was hospitalized.
An employee loaded six TV stands onto a hand truck dolly, each one weighing approximately 38 kilograms. The employee pushed one side of the dolly while his co-worker pushed on the other side of the dolly. The employee lost his footing and fell. The dolly then fell on top of him and the handle pierced his right foot through the tongue of his shoe, resulting in a puncture wound.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.