Caught in running equipment or machinery during maintenance, cleaning · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at Suncast Corporation, 701 N. Kirk Rd., BATAVIA, ILLINOIS 60510
on — Amputations, affecting the finger(s), fingernail(s), unspecified.
Final narrative
An employee was attempting to replace a belt on a conveyor system and suffered a partial amputation to the left thumb.
An employee backed a stand-up powered industrial truck (PIT) into the battery charging area. He dismounted the PIT and it moved forward, catching his ankle against the guardrail of the charging area. The employee's ankle was fractured and he was hospitalized.
An employee was in a powered industrial vehicle (PIV), pulling down racks. One of the racks tilted and its top portion struck his head. He suffered a head injury that required staples.
An employee was returning from lunch and went to disconnect a forklift battery from charging when he felt a shock and sustained burns to the back of his right hand. The employee was hospitalized.
An employee was clearing a jam on a grinder hopper when a rotating component inside the hopper amputated the employee's middle finger. The hopper was not locked/tagged out at the time.
An employee conducting work on a flat roof fell approximately 17 feet through a skylight, suffering a fractured jaw, fractured hand, concussion, and bruised lungs. The employee required facial and hand stitches.
Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.
An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.
An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.
More severe injuries in this industry (NAICS 325211)
An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.
An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.
An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.
An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.
An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.