Suncast Corporation

An employee backed a stand-up powered industrial truck (PIT) into the battery charging area. He dismounted the PIT and it moved forward, catching his ankle against the guardrail of the charging area. The employee's ankle was fractured and he was hospitalized.

An employee was in a powered industrial vehicle (PIV), pulling down racks. One of the racks tilted and its top portion struck his head. He suffered a head injury that required staples.

An employee was returning from lunch and went to disconnect a forklift battery from charging when he felt a shock and sustained burns to the back of his right hand. The employee was hospitalized.

An employee was clearing a jam on a grinder hopper when a rotating component inside the hopper amputated the employee's middle finger. The hopper was not locked/tagged out at the time.

An employee was attempting to replace a belt on a conveyor system and suffered a partial amputation to the left thumb.

On November 16, 2023, at around 3:30 p.m., a subcontracted employee was painting a door jam on a three-story house when he fell 20 feet through an opened elevator shaft to the floor below. The employee sustained fractured vertebrae that required hospitalization.

Employees were removing and replacing skylights on a metal roof. The injured employee's lanyard became tangled and they fell through the skylight to the ground 16-18 feet below. The employee suffered fractures to the wrist, ribs, and hip.

An employee was requested by a client to string wire on top of an auditorium. He used a boom lift to access a beam and then exited the boom lift to walk on the beam. He then stepped down on a drop ceiling, lost balance, and fell. The drop ceiling caved in and the employee fell 20 feet onto bleachers sustaining injury to his abdominal area and lower left leg. The employee was wearing a harness, but it was not connected to an anchoring point at the time of the fall.

An employee was installing decking (steel grates) in a new construction steel framed building. The employees were working approximately 22' above the next lower level, which was a concrete ground floor. The decking was pre-cut with the floor opening prior to installation. Shortly after installing the floor opening, the employee fell through the floor opening, approximately 18' onto a section of metal ductwork, resulting in fractures to the skull, ribs, thorax, and lumbar vertebra, as well as an ear laceration.

An employee was taking measurements of an area for drywall when they stepped backward into a partially covered hole in the floor. The employee fell approximately 17 feet to the level below, sustaining a forehead fracture and avulsion, a right shoulder dislocation, a left forearm fracture, left knee tendon and meniscus tears, as well as multiple contusions and abrasions.

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.