Tesla, Inc.

An employee was inspecting a casted part that weighed 330 pounds. The part fell from a lift assist onto the employee, striking his upper right arm and head. He suffered burns to the upper right arm and was hospitalized.

On June 4, 2025, an employee was skimming molten aluminum when it dripped down from the skimming spoon onto the employee's left pant leg, burning the top of their left foot. The employee was hospitalized and required surgery.

An employee was loosening the legs of a metal desk on the production floor to adjust the height when the desk collapsed onto the employee's right hand, resulting in amputation of the thumb tip.

An employee was transferring molten aluminum into a sow (mold). Condensation dripped from a pipe located above the area into the sow as it was staged to fill. When the molten aluminum came into contact with the water, the molten aluminum reacted and was released into the air, contacting the employee. They sustained burns to their chest, neck, and bilateral upper extremities.

An employee was using a ladder to access a roof to install conduit pipes when the ladder slipped on patio tile and came out from under him, causing him to fall approximately 8 feet to the ground. The employee suffered a spinal fracture and brain bruising.

An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.

An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.

An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.

An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.

On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.

An employee was standing on a step stool, removing the nuts and bolts from the frame of a solar panel that was being replaced. The employee's cheek made contact with a connector with damaged insulation. The employee was shocked, briefly lost consciousness, and fell to the ground, suffering an injury to the left shoulder.

An employee was changing fuel filters on a front-end loader. When he descended the access steps of the engine bay, he misstepped and fell approximately 3 feet to the concrete surface below. The employee sustained a fractured left hip.

An employee was walking in the warehouse when their foot was struck by the forks of an unloaded forklift that was passing by. The employee's foot was fractured.

An employee was climbing down an extension ladder from a residential roof. The ladder collapsed under his foot, and he fell backward onto the grass. He suffered a sprained neck, a fractured scapula, and fractures to his T7 and T12 vertebrae.

An employee was working to straighten a solar panel by reaching into the unguarded rotating section of the conveyor when their right thumb got caught in the conveyor, resulting in amputation of their right thumb.

An employee fell while exiting a trailer. The employee landed on their left side on the pavement, suffering multiple broken ribs on the left side. The employee was hospitalized.

Two employees were setting up a mandrel in the spindle of a machine. The mandrel was side-shifted while an employee's hand was on the mast of a powered industrial truck. The employee suffered crushing injuries that resulted in amputations to the middle and ring fingertips.

An employee had been loading a double deck press. The employee saw a mold had been sent in with the C-hook still attached on the belly bar. As he went to remove the hook from the mold, his right thumb got caught on the C-hook. The employee's thumb was partially amputated.

An employee was operating a roller and paving a small pathway next to a pavilion. The ground was on a slight pitch, causing him to reach up toward the roll cage to stabilize himself. His right fifth finger was pinched between the roll cage and the rafter of the pavilion. The employee sustained a partial degloving injury with partial traumatic amputation.

An employee was delivering home heating fuel when bees came from the ground and stung the employee's face, neck, torso, and hands. The employee proceeded to shut off the oil flow before losing consciousness. They were hospitalized due to an anaphylactic reaction.