Outokumpu Stainless USA, LLC

An employee replaced a hydraulic hose on a hydraulic cylinder that is used to close the furnace doors. The employee was testing the machine and went to adjust or fix the hose when his right arm was caught between the cylinder and the frame of the furnace. The employee was hospitalized with a fractured distal ulnar shaft.

An employee was removing a dozer pump and motor. As the employee was removing the bolts, the employee's hip contacted the drain line, which broke and released hydrofluoric acid. The acid burned the employee's right calf where the chemical suit had ridden up.

An employee was sitting in the cab of a forklift while fueling the lift. The fuel started to overflow so the employee exited the cab and slipped and fell 3 feet to the cement. She landed on and fractured her ankle.

An employee was helping straighten out steel coils. Bands were in place to hold the coils; a hold-down bar was about to be lowered so that pressure could be applied to a coil and the bands would be further tightened. The bar was lowered while the employee's right hand was on top of the coil. His index fingertip was caught between the coil and the bar, resulting in an amputation.

An employee was assisting the crane operator with the four way rigging to a crop bucket for removal at the melt shop area of the plant and was caught between the lifting device and the hand rail resulting in three fractured ribs on the right side.

An employee connected a steam line to a hose to clean equipment when the fitting broke loose. They were struck by steam in the left inner thigh, resulting in burns that required hospitalization.

An employee was straining hot water from a pot of rice when the water splashed onto them, resulting in burns to their chest, arms, shoulder, and back.

An employee was making tea when she noticed tea grinds were collecting on the side and water was no longer dripping through the funnel. The employee was checking the funnel when boiling water and tea grinds spilled onto the left side of her body. The employee sustained burns to her neck, back, and arm.

An employee had turned off the ball valve on a waterpipe system and was removing the plug when the coupling system attached to the strainer came apart. Hot water sprayed on his arm and back, resulting in first- and second-degree burns that required surgery.

An employee was using a shovel to remove waste vermiculite from molten zinc. The metal had been placed in a bin and partially hardened. The employee broke through the partially hardened metal; still-molten metal flowed to the employee's steel-toed right boot and entered through the cloth boot tongue. The employee suffered a third-degree burn to the right foot and was hospitalized.

An employee was using a grinding machine with a foot pedal. She was loading a part into the grinder when her right hand got caught in the grinder. She then used her left hand to pull out her right hand. The employee suffered a laceration to the back of two fingers on her left hand and her left forearm, as well as partial amputations to two fingers on her right hand.

An employee was looking into a furnace to check for parts. When the furnace closed, the employee's right little finger was caught by a piece of metal, resulting in a partial amputation.

A forklift was loading bundles of pipe onto a trailer. One of the bundles weighing approximately 1,200 pounds dislodged and fell off the trailer, striking two employees that were standing on the back side of the trailer. Both employees were injured. One employee was struck in the legs, sustaining fractures in both legs. His left leg had to be amputated above the knee on 5/2/2025. The second employee sustained multiple injuries including a broken pelvis and kidney damage.

An employee was putting a metal part into a CNC lathe when the part fell on their right fingers. The employee sustained a fracture and laceration to their middle finger, and an amputation of their ring finger.

An employee was dislodging a part that was stuck in the shot blasting machine when the part released and shifted, catching the employee's left middle finger between the part and the belt of the machine. The employee pulled his hand away and sustained a fingertip amputation.

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.