Struck by running powered equipment during maintenance, cleaning, testing · Fractures
At a glance
Federal OSHA recorded a severe workplace injury
at Outokumpu Stainless USA LLC, 1 Steel Drive, CALVERT, ALABAMA 36513
on — Fractures , affecting the Forearm(s).
Final narrative
An employee replaced a hydraulic hose on a hydraulic cylinder that is used to close the furnace doors. The employee was testing the machine and went to adjust or fix the hose when his right arm was caught between the cylinder and the frame of the furnace. The employee was hospitalized with a fractured distal ulnar shaft.
Hospitalized Forearm(s) Furnaces, heaters
More severe injuries at Outokumpu Stainless USA LLC
An employee was removing a dozer pump and motor. As the employee was removing the bolts, the employee's hip contacted the drain line, which broke and released hydrofluoric acid. The acid burned the employee's right calf where the chemical suit had ridden up.
An employee was sitting in the cab of a forklift while fueling the lift. The fuel started to overflow so the employee exited the cab and slipped and fell 3 feet to the cement. She landed on and fractured her ankle.
An employee was helping straighten out steel coils. Bands were in place to hold the coils; a hold-down bar was about to be lowered so that pressure could be applied to a coil and the bands would be further tightened. The bar was lowered while the employee's right hand was on top of the coil. His index fingertip was caught between the coil and the bar, resulting in an amputation.
An employee was lacing using an oxygen lancer. Concrete was heated by the lance and metal slag shot into the air and contacted the injured employee. The employee sustained burns to the left foot and right hand.
An employee was assisting the crane operator with the four way rigging to a crop bucket for removal at the melt shop area of the plant and was caught between the lifting device and the hand rail resulting in three fractured ribs on the right side.
A temporary employee turned off a planer machine, opened the housing, and began clearing a jam. The machine's spinning blade caught his right hand and degloved the index finger.
An employee was using a tool to remove a rag from a roll on the tube mill. The roll pulled the tool and the employee's right hand into the roll, resulting in a partial amputation of the little finger and a fracture to the index finger.
A production sanitation employee was pre-rinsing an incline conveyor and noticed cheese stuck between the belt idler. The employee went to remove the cheese and their glove got caught and pulled their left forearm into the conveyor. The employee's arm was fractured. The machine was not locked out/tagged out at the time.
More severe injuries in this industry (NAICS 331111)
An employee used a crane to set down a bar. The bar measured 9 inches by 16 feet. The strap got stuck under the bar, and the employee asked another employee to jog the roll. The bar rolled and pinched the injured employee's left hand, resulting in a fingertip amputation.
An employee was loading a steel forming machine with steel to be processed. He went to move a cooling hose out of the way and his left thumb was crushed by the forming roller, resulting in injuries that required surgical amputation.
An employee was advancing a rail to line up for welding with a secondary rail on the weld line when his right middle and ring fingers were caught between the rails. The employee sustained an amputation to the top knuckle of the middle finger and a fracture to the ring finger. The machine was guarded at the time.
An employee was preparing bundles of 24-foot square metal tubing to be loaded onto a truck and cut the safety band for a bundle. While the employee was removing a piece of dunnage from a bundle, they bumped the bundle with their leg. The metal tubing then fell forward and struck the employee, causing a fractured left ankle.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.