105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Outokumpu Stainless USA, LLC.

Other fall to lower level less than 6 feet · Fractures

Federal OSHA recorded a severe workplace injury at Outokumpu Stainless USA, LLC., 1 Thyssenkrupp Drive, CALVERT, ALABAMA 36513 on — Fractures, affecting the ankle(s).

An employee was sitting in the cab of a forklift while fueling the lift. The fuel started to overflow so the employee exited the cab and slipped and fell 3 feet to the cement. She landed on and fractured her ankle.

Hospitalized Ankle(s) Forklift, order picker, platform truck-powered

Outokumpu Stainless USA LLC

An employee replaced a hydraulic hose on a hydraulic cylinder that is used to close the furnace doors. The employee was testing the machine and went to adjust or fix the hose when his right arm was caught between the cylinder and the frame of the furnace. The employee was hospitalized with a fractured distal ulnar shaft.

Outokumpu Stainless USA, LLC.

An employee was removing a dozer pump and motor. As the employee was removing the bolts, the employee's hip contacted the drain line, which broke and released hydrofluoric acid. The acid burned the employee's right calf where the chemical suit had ridden up.

Outokumpu Stainless USA, LLC.

An employee was helping straighten out steel coils. Bands were in place to hold the coils; a hold-down bar was about to be lowered so that pressure could be applied to a coil and the bands would be further tightened. The bar was lowered while the employee's right hand was on top of the coil. His index fingertip was caught between the coil and the bar, resulting in an amputation.

Outokumpu Stainless USA, LLC

An employee was lacing using an oxygen lancer. Concrete was heated by the lance and metal slag shot into the air and contacted the injured employee. The employee sustained burns to the left foot and right hand.

Outokumpu Stainless USA, LLC.

An employee was assisting the crane operator with the four way rigging to a crop bucket for removal at the melt shop area of the plant and was caught between the lifting device and the hand rail resulting in three fractured ribs on the right side.

View Outokumpu Stainless USA, LLC.'s full OSHA safety record →

Electrical Contractors Inc.

An employee was climbing a step ladder while carrying a 3-foot piece of conduit. As he went to reposition his feet on the ladder by pivoting, he slipped and fell from the third rung of a 6-foot ladder. The employee sustained fractures to the left femur, right elbow, and right ring finger.

M1 Support Services

An employee was descending a 4-step maintenance stand when she missed the bottom step and fell to the hangar floor. The employee suffered a left hip fracture.

FEDEX Ground Package System, Inc.

An employee stopped a belt and was going to check it for missing packages. She fell backward 3-4 feet from an elevated platform and sustained a broken right arm.

SRM Concrete

An employee had just finished a routine concrete pour and was ascending the ladder to clean the concrete mixer truck. The employee lost their grip and fell approximately 2-3 feet, contacting the truck's bumper. The employee suffered rib fractures and a punctured lung.

U.S. Postal Service - Los Angeles P&DC

An employee was performing duties as an expeditor. After opening the dock door, the employee scanned the barcode on the door of the truck and placed one foot on the truck and one foot on the dock. The truck drove out of the stall, causing the employee to fall 4 feet off the dock onto the concrete. The employee sustained fractures to the right side of the pelvis, elbow, and a left ring fingertip as well as injuries to the right wrist and bruising to the back and stomach.

Triad Metals International

A load of steel angles was being lowered when the lifting chain hit the load, causing it to slide toward an employee. An angle slid and pinched the employee, catching both of their legs between the beams and an angle. The employee suffered two fractured legs.

Ryder System Inc.

An employee was on the deck of a trailer helping a customer unload tubes. The employee was working to place a cargo strap on the remaining tubes using a winch bar when it slipped off the tubing, causing him to lose his balance and fall headfirst onto the asphalt lot below. The employee suffered a contusion on his forehead, resulting in hospitalization.

EASTERN METAL SUPPLY, INC.

An employee and a customer were unloading two rectangular tubes. The tubes were wrapped together. The plastic wrap was cut so that one tube could be picked up. As the employee was lifting the top tube, the other tube (still connected to the top tube) came down onto his hand and broke two of his fingers. He was hospitalized.

TEXAS PIPE AND SUPPLY COMPANY

An employee was assisting as a forklift got pipe from a pipe rack. The employee was on one of the forklift's forks as it was raised to the top of the rack, a height of about 15 feet. He fell to the ground and suffered a dislocated and fractured right elbow.

United Performance Metals, LLC

On September 23, 2025, at approximately 7:43 p.m., an employee was using a knife to cut poly banding from a metal coil. The knife slipped, causing a laceration to the inside of their left arm at the elbow joint. The employee was hospitalized and required surgery to repair a damaged vein.

Sysco Gulf Coast, LLC

An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.

Norflex, Inc.

An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.

Ampler Pizza II LLC

An employee was shot in the leg with a pistol during an altercation with two people who had entered the store without permission.

Birdsong Corporation

An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.

Pilgrims

An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.