Direct exposure to electricity, unspecified · Electrical burns, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Mohawk Industries, Inc., 202 Jacobs Avenue, BRIDGEPORT, ALABAMA 35740
on — Electrical burns, unspecified, affecting the multiple body parts, unspecified.
Final narrative
An employee was disassembling a switch on the extruder machine when an arc flash occurred and burned the employee's face and body.
HospitalizedMultiple body parts, unspecifiedExtruding machinery
On July 31, 2025, two employees were walking near a friction wash tank when a rubber gasket on top of the tank blew. Hot water mixed with 50% caustic chemical sprayed out and rained down on the employees. Both employees were brought to an emergency shower and were neutralized with vinegar. One employee was hospitalized with chemical and thermal burns to their upper back and eyes.
On December 29, 2024, at 1:30 PM, an employee was using a safety knife to move an object from the conveyor when it became stuck in a pinch point between two rolls of an extrusion machine. The employee's right hand was pulled into the machine, resulting in amputation of the hand.
On December 20, 2024, an employee was preparing to remove the access panel for the rotary valve gear box underneath a washer in polymerization. When he began loosening the bolts from the rotary lock cover, hot water and steam pressure released and caused second-degree burns to the employees stomach, both thighs, and the left calf area.
An employee was operating a press when the timing belt came loose. The machine was turned off. As the employee began to adjust the belt, the pulley on the table moved and his right middle finger was caught between the belt and pulley and amputated.
An employee was installing a 15-amp breaker in an electrical panel when a 12-gauge ground wire touched the positive busbar of the panel, resulting in an arc flash. The employee sustained a second-degree burn to their left hand.
An employee was repairing an HVAC system in the drop tile ceiling of a conference room when they were shocked, causing them to fall from the ladder. The employee sustained burns to their right middle and ring fingers.
An employee was replacing a contactor inside an electrical panel attached directly to a press. The press itself was receiving power from another main panel. After replacing the contactor, the employee flipped the switch and an arc flash occurred, burning the employee's elbow, bicep, and neck.
An employee was attempting to switch a medium-voltage primary cable and install a 200-amp fuse barrel. The employee contacted the bottom of the switch gear cradle for the fuse barrel, causing an arc blast. The electricity entered the employee s left hand and exited his big toes, resulting in electric shock and burns to the left hand, arm, shoulder, and both feet. The employee was hospitalized.
On December 6, 2023, an employee of Duke Energy was working on a single-phase 120-/240-volt parallel service re-tap when a secondary flash occurred in an underground service. The employee suffered a second-degree burn to the face and was hospitalized.
More severe injuries in this industry (NAICS 314110)
On September 10, 2025, an employee was working to fix a slipping carpet on a conveyor. He went to lift the carpet and put it back on the top rail when the conveyor belt caught his right hand and a roller subsequently caught his arm. The employee was hospitalized with a broken forearm.
On July 31, 2025, two employees were walking near a friction wash tank when a rubber gasket on top of the tank blew. Hot water mixed with 50% caustic chemical sprayed out and rained down on the employees. Both employees were brought to an emergency shower and were neutralized with vinegar. One employee was hospitalized with chemical and thermal burns to their upper back and eyes.
On May 27, 2025, an employee had been sweeping the floor around the sort and grind line conveyor. She was wiping down the frame of the conveyor when her right arm was drawn up between the conveyor belt and the snub roller underneath the conveyor. She sustained fractures to her upper and lower arm.
On January 29, 2025, an employee was operating an extrusion machine. He put a broken piece of yarn on the secondary roller and his glove was pulled into the nip rollers. The employee's left little fingertip was partially amputated.
On December 20, 2024, an employee was preparing to remove the access panel for the rotary valve gear box underneath a washer in polymerization. When he began loosening the bolts from the rotary lock cover, hot water and steam pressure released and caused second-degree burns to the employees stomach, both thighs, and the left calf area.
An employee was traveling down the maintenance aisle of a warehouse on a single-pallet front rider jack. The jack malfunctioned, causing the brakes to apply; the employee fell forward onto the concrete warehouse floor. The employee suffered an injury to the left leg and was hospitalized, requiring surgery.
An employee was operating a metal roller machine to roll a small piece of metal. The employee's right index finger became caught between the metal and the machine, and the fingertip was amputated.
An employee was directing a truck driver to a dump site when the truck's peanut trailer slipped off the kingpin. As the trailer fell, a ladder attached to it lacerated the employee's ear. The employee was hospitalized.
An employee was unloading a forklift from a trailer to the ground. The employee was climbing down the ladder of the trailer when their foot slipped through one of the rungs, causing them to fall backward onto the forklift forks. The employee was hospitalized for fractured ribs.