105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Aaron Equipment Co., Inc.

Explosion, unspecified · Heat (thermal) burns, unspecified

Federal OSHA recorded a severe workplace injury at Aaron Equipment Co., Inc., 735 E. Green Street, BENSENVILLE, ILLINOIS 60106 on — Heat (thermal) burns, unspecified, affecting the forearm(s).

The injured employee was using an oxy-acetylene torch to remove one of the legs from the outside of a centrifuge (used process equipment). After 10-15 minutes, the injured employee began having issues with the torch. He paused his work briefly and a second employee came over to assist with lighting the torch. Once the torch was relit, the injured employee resumed cutting activities on the centrifuge and an explosion/fireball occurred. The injured employee sustained severe burns to his forearms and was hospitalized. The second employee was treated and released on the same day.

Hospitalized Forearm(s) Nonclassifiable

Doskocil Manufacturing Inc

An employee was cleaning leaking plastic from an injection nozzle. As the employee was lifting and dislodging plastic, the nozzle shifted and burst apart. The nozzle struck the employee's mouth and jaw and burned the employee. They also sustained a jaw fracture.

Production Waste Solutions, LLC

An employee turned on a pump to unload a truck. There was an explosion that caused burns to the employee's hand and face.

Tensaw Land & Timber Company, Inc.

An employee was fueling a tractor with diesel when there was an explosion and a fire started. The employee sustained third-degree burns to 32% of his body, chest, and arms.

Jefrey Mark Willis

An employee was torching materials to free a jam in a baler machine when an explosion occurred, resulting in second-degree burns to their left arm and leg that required hospitalization.

Warrior LLC

An employee was welding an oil pipe and installing a gauge on the pipe of a drilling rig. As he cut into it with a torch, an explosion occurred. The shockwave of the explosion caused the employee to sustain a concussion and multiple broken bones.

TRC Services of Texas INC

An employee was sorting sucker rods. His right hand was caught in the area where the rod hits up against the frame and his index fingertip was amputated just below the nail.

Onpoint Industrial Services Hiring Center

An employee was using a powered miter saw to cut 2x4's. The saw blade hit something inside a board (possibly a hidden nail) and jumped, causing a laceration to the employee's left forearm. The employee was hospitalized with soft tissue and tendon injuries that required surgery.

S&R Compression, LLC

A crane had been used to set a steel plate on a steel frame. An employee was trying to remove a clamp from the plate when the plate fell and crushed the tip of his left little finger. The employee sustained a fingertip amputation.

Morgan Engineering Systems, Inc

An employee was operating a scissor lift, raised to a height of about 15 feet, to inspect an overhead crane rail. The crane itself was being moved. Its hook swung into the scissor lift s arms, causing the lift to tip over onto its side, which in turn caused the lift and the employee to fall to the floor. The employee suffered injuries including broken ribs, spinal fractures, scapula fractures, and internal injuries.

Fairbanks Morse, LLC

A technician was operating a crane hoist to lift/remove a cylinder head from the main engine (port). The load was lifted at an angle, causing the cylinder head to get stuck on the cylinder head studs. When it became free from the studs, the cylinder head swung. It struck the technician and caught them against the cabinet door. This resulted in an amputation of their left index fingertip at the distal knuckle.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.