Struck by dislodged flying object, particle · Amputations
At a glance
Federal OSHA recorded a severe workplace injury
at THYSSENKRUPP CRANKSHAFT COMPANY, LLC, 1000 LYNCH ROAD, DANVILLE, ILLINOIS 61834
on — Amputations, affecting the toes(s), toenail(s).
Final narrative
An employee was performing maintenance on forging machines when a set of dies ejected from the machine and struck his foot, resulting in a medical toe amputation.
An employee was working at an angle head grinder when his right little and ring finger came in contact with the spinning wheel. The employee sustained a right little and ring fingertip amputation.
An employee was tossing a damaged toilet into a compactor. The toilet bounced off the compactor and lacerated the employee's right wrist, cutting an artery and tendon.
An employee was operating a hydraulic jack to bend a frame when the jack came loose and struck the employee. They were hospitalized for a spleen injury.
A truck had been towed into the shop with a flat tire and a blown airbag. An employee checked the tire for damage and was airing the tire. The employee was installing the valve core when the bead slipped off the rim. Air escaped, and the aluminum wheel struck the employee's head and face. The employee became unresponsive and was bleeding.
On December 14, 2023, at 8:40 p.m., three employees were inspecting milling machines for startup. A few of the sleeves on the mill drum needed to be changed out. The injured employee was trying to input a sleeve on the mill drum using a hammer. The hammer hit the edge of the drum, which caused a metal piece to splinter off and strike the employee's cheek just below the left eye. The metal splinter embedded in the back of their eye socket, resulting in pain, swelling, and bleeding that required hospitalization.
An employee was pushing a line of carts into a vestibule when the door cable snapped and struck his right ankle. The employee suffered a fracture that required surgery and hospitalization.
More severe injuries in this industry (NAICS 336350)
An employee had been utilizing a lift assist for assembly. When assembly was complete, the lift assist was hung on a rack behind the employee and it became energized because the trigger got caught. When the employee reached for the lift assist, it sprung up, striking their face. The employee was hospitalized with a facial fracture(s) and a concussion.
An employee inspected a machine to see if water leaking from the roof was affecting it and covered the machine with plastic. The employee was descending a 6-foot A-frame ladder when they slipped and fell to the ground from the third or fourth rung from the bottom. The employee sustained a fractured left humerus.
An employee was running a steel blanking press. After hearing a rattling noise in a conveyor belt that handled scrap coming out of the press, the employee went to clear a jam on the belt. The belt caught the employee's glove, and the employee's index and middle fingers were amputated.
An employee was operating a cone/spear punch press and went to remove a metal piece when the machine cycled. His thumb got caught between the cut rear section of the converter and the internal parts remaining inside and was crushed. The employee was hospitalized.
An employee was loading a coil of steel into the feeder for a 200-ton steel press when it actuated and his hand became caught in the feed rollers. The employee sustained lacerations and a fracture to his left forearm.
An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.
An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.