105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Ford Motor Company

Caught in running equipment or machinery during maintenance, cleaning · Amputations

Federal OSHA recorded a severe workplace injury at Ford Motor Company, 3000 East Sharon Road, CINCINNATI, OHIO 45241 on — Amputations, affecting the finger(s), fingernail(s), n.e.c..

An employee was changing a conveyor chain inside a robot cell. He pushed the transmission case forward to take the chain off the sprocket. The transmission case activated a photo sensor, which pushed the next case up the line. The employee's right index finger was then pinched in the chain, resulting in a finger amputation. The conveyor was not locked out at the time of the incident.

Amputation Finger(s), fingernail(s), n.e.c. Machinery, unspecified

FORD MOTOR COMPANY

An employee was backing an electric industrial carrier into a dolly when their fingers were caught between the vehicle and the bar on the line resulting in amputation of the fingertips on their right middle and ring fingers.

FORD MOTOR COMPANY

A forklift struck an overhead fan and some racking. The fan fell onto an employee working on the dock, who suffered lacerations and ruptures to the spleen and liver. The employee was hospitalized.

FORD MOTOR COMPANY

An employee was working with an electric socket gun while training another employee. The trigger on the socket gun was activated and the employee's glove became caught, resulting in an amputation of the right index finger below the knuckle.

FORD MOTOR COMPANY

During a material handling operation, an employee's fingertip was caught under an air conditioning unit as the unit was lowered onto a cart. The employee's fingertip was amputated.

Ford Motor Company

An employee was walking to her workstation when she tripped on a wheel that was sticking out from a cart. The employee fell onto an ergonomic mat on the floor, landing on her knees. The employee sustained a non-displaced fracture of the left tibia and a non-displaced fracture of the right fibula.

View Ford Motor Company's full OSHA safety record →

DGS Import, LLC

An employee was changing a saw blade when the saw machine activated. The employee's left ring and little fingers were amputated.

Millennium Mat Company

An employee was clearing a jam from the label cutting machine when their left middle finger was partially amputated.

Bauer Foundation Corp.

Two employees were repairing the hydraulic engagement pins on a rented front-end wheel loader. The machine controls were activated to move the attachment pins and an employee's finger was caught between the pins and the bushings. Their right index finger was partially amputated.

Guggisberg Cheese, Inc.

An employee was cleaning the conveyor on a piece of equipment when they slipped and their right hand was pulled into the chain sprocket. The employee's fifth fingertip was amputated.

Alsco Inc.

An employee was throwing blankets onto a blanket folding and stacking machine. A blanket got stuck in the machine and she attempted to remove it when the machine contacted her right little finger, resulting in a fingertip amputation.

ZF Chassis Systems Tuscaloosa, LLC

An employee had been utilizing a lift assist for assembly. When assembly was complete, the lift assist was hung on a rack behind the employee and it became energized because the trigger got caught. When the employee reached for the lift assist, it sprung up, striking their face. The employee was hospitalized with a facial fracture(s) and a concussion.

ATC Drivetrain, LLC

An employee inspected a machine to see if water leaking from the roof was affecting it and covered the machine with plastic. The employee was descending a 6-foot A-frame ladder when they slipped and fell to the ground from the third or fourth rung from the bottom. The employee sustained a fractured left humerus.

Borg Warner Transmission Products LLC

An employee was running a steel blanking press. After hearing a rattling noise in a conveyor belt that handled scrap coming out of the press, the employee went to clear a jam on the belt. The belt caught the employee's glove, and the employee's index and middle fingers were amputated.

ATC Drivetrain, LLC

An employee was operating a cone/spear punch press and went to remove a metal piece when the machine cycled. His thumb got caught between the cut rear section of the converter and the internal parts remaining inside and was crushed. The employee was hospitalized.

Alto Products Corp. AL

An employee was loading a coil of steel into the feeder for a 200-ton steel press when it actuated and his hand became caught in the feed rollers. The employee sustained lacerations and a fracture to his left forearm.

United States Postal Service

An employee was working to deliver mail to an apartment building. She was waiting for a customer to move, to obtain clearance to the mailboxes. The door swung inward and closed on her right little finger. The top half of her finger was surgically amputated.

Foundation Steel, LLC

An employee fell from a step ladder while reaching for a tie-off point. He impacted the ground, and landed on his bolt bag which contained tools. The employee was hospitalized with fractured ribs, and a lacerated spleen and kidney.

GXO Logistics

On October 30, 2025, an employee was working to adjust a stackable metal shipping container. As the container dropped into place, it caught the employee's hands in an area between the upper and lower cross-members. The employee suffered a laceration to the left ring finger that required stitches, bruising to the right ring finger, and fractures to the right middle finger that necessitated medical amputation of the fingertip.

Abbott Electric Inc

An employee was moving a scissor lift through a doorway. The employee was pinned between the scissor lift and the doorframe, sustained a back injury, and was hospitalized.

American Electric Power Company

An employee was setting up communication equipment for a meeting. They were walking and tripped over a speaker on the ground. The employee sustained a leg injury.