105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Costco Wholesale Corporation

Caught in running equipment or machinery, n.e.c. · Amputations

Federal OSHA recorded a severe workplace injury at Costco Wholesale Corporation, 7320 Lisbon Road, MORRIS, ILLINOIS 60450 on — Amputations, affecting the fingertip(s).

An employee was inspecting a hot dog chain. She noticed a piece of hot dog hanging in a chamber. The employee's pinky fingertip was caught and amputated.

Amputation Fingertip(s) Food and beverage processing machinery-specialized, unspecified

Costco Wholesale Corporation

An employee was cutting pork ribs using a vertical band saw. The saw blade amputated the tip of his right middle finger.

Costco Wholesale Corporation

On June 5, 2025, an employee was pouring a bottle of antimicrobial produce wash when they inhaled the product and sustained irritation in their lungs and dizziness. The employee was hospitalized.

Costco Wholesale Corporation

An employee stepped from a forklift to the ground and sustained a fractured ankle.

Costco Wholesale Corporation

An employee was unjamming a de-boxer machine that scores boxes to make them easy to open. The employee sustained a partial transphalangeal amputation to a finger.

Costco Wholesale Corporation

An employee was removing a meat loaf from the oven when they were splashed by hot grease. The employee was hospitalized for burns.

View Costco Wholesale Corporation's full OSHA safety record →

Scout Surface Solutions

Employees were assembling and testing a butterfly valve unit and actuator combo. When the unit was function tested with air, the valve gate closed on an employee's left thumb resulting in a fracture and laceration.

Gilster-Mary Lee Corporation

An employee was doing a daily inspection of the sifter screen on a mixer when the mixer line activated. The armature for the screen struck the employee's right wrist. Their wrist was cut and their hand was fractured.

Maxwell Paper Products Co

An employee was being trained on a machine when a roller came down on their hand, resulting in a fracture and laceration.

Turkey Hill LLC

An employee was doing a dry run during the setup of an ice cream machine. The machine indexed and the filler head amputated the employee's left middle finger above the last knuckle.

Erie Strayer Company

An employee was on a 3-foot ladder guiding cable onto a spool during installation on an overhead door. As the control box was jogged, the employee's hand was caught between the cable and spool, resulting in a wrist and hand fracture.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Lakeside Foods

An employee was using a de-clipping machine to cut the metal clips off of sausage sticks. As the employee put a link of sausages into the machine, their hand slipped into the point of operation. A piston pinched the employee's left index finger, causing a partial amputation.

Smithfield Packaged Meats Corporation

An employee was operating a small tabletop grinder in a food safety quality assurance lab. She was stuffing meat down the grinder's chute when the grinder caught her right hand. Its auger caused an amputation to her middle finger and a partial amputation to her index finger.

Johnsonville, LLC

An employee was cleaning a part on a pedestal grinder. The employee's middle finger contacted the abrasive wheel, resulting in a partial amputation.

Cargill, Incorporated

A maintenance employee was removing an inspection plate from an industrial cooker. Hot liquid spilled onto him and burned his hands, arms, and torso area. He was hospitalized.

Takeda Pharmaceuticals U.S.A., Inc.

An employee fell while moving a water canister, resulting in fractures to four fingers on her right hand.

Great Dane Ltd. Partnership

An employee was changing a die in a press when the die slipped and crushed the employee's left index finger. The employee sustained an open facture of the tuft of the left distal phalanx and a partial amputation.

Olympia Food Industries Inc.

An employee was mixing sauce using a sauce barrel mixer when his left little finger was amputated.

AbbVie Inc.

An employee was driving a boom lift (in the lowered position) in an exterior dock area. The lift s left wheels rolled onto base plates that covered a 3-foot-deep sump pit. The base plates failed, and one side of the lift dropped. The employee's left leg was caught under the lift basket, and he suffered a fracture to the lower leg including the ankle.

TSA Processing - Montgomery

A temporary employee was carrying a nail gun through the warehouse when it hit his leg, activated, and fired a nail into the leg.