Exposure through intact skin, eyes, or other exposed tissue · Chemical burns and corrosions, unspecified
At a glance
Federal OSHA recorded a severe workplace injury
at Covestro, LLC., 8500 West Bay Rd, BAYTOWN, TEXAS 77523
on — Chemical burns and corrosions, unspecified, affecting the multiple head locations.
Final narrative
An employee was clearing out a line when 4-tert-butylphenol (TBP) spilled onto the employee. He sustained chemical burns the head, face, eyes, and also suffered respiratory distress.
HospitalizedMultiple head locationsAromatics, n.e.c.
An employee was clearing hot plastic waste product from a cooling bath with a hook and placing it onto the floor to be shoveled away for disposal. The employee lost his footing and fell into the hot plastic and water on the floor, resulting in second-degree burns on his right torso and leg, with suspected third-degree burns on parts of his leg.
An employee was working at the chlorine loading station and was changing out a transfer hose from a railcar. Upon disconnecting the hose, the employee inhaled chlorine, requiring hospitalization.
On November 27, 2023, an employee was emptying a 2-inch product line that transports sodium hydroxide liquid from a rail car to a 275-gallon tote tank. The nozzle came out of the tote and sprayed sodium hydroxide onto the employee's face. The employee was hospitalized with chemical burns to their face, mouth, and neck.
An employee was working with sulfuric acid as part of the production process. While transferring the chemical from a large container to a smaller container, it splashed on his body and hand, resulting in a chemical burn.
An employee knelt in wet concrete while performing work as a concrete finisher and sustained a chemical burn to the right shin. The employee was hospitalized and required surgery.
An employee was using a 5-gallon bucket to unload acid product from a tank. Residual product leaked into the containment area, causing the employee to sustain first- and second-degree burns to the chest, as well as third-degree burns to the arms.
An employee was transferring an alkaline cleaning chemical from a bulk container into 1-gallon containers. The employee lifted a gallon container by its label tag. The tag broke causing the container to fall approximately 14-18 inches. The container struck the ground and the contents splashed onto the employee causing chemical burns to their eyes.
More severe injuries in this industry (NAICS 325211)
An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.
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An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.
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An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.