105,313Records 71,083Employers 85,290Hospitalizations 27,770Amputations 2015-01-01 2025-10-31
Safety Incidents OSHA Severe Injury Reports · 2015–2025

Covestro LLC

Fall on same level, unspecified · Third or fourth degree heat (thermal) burns

Federal OSHA recorded a severe workplace injury at Covestro LLC, 8500 West Bay Rd, BAYTOWN, TEXAS 77523 on — Third or fourth degree heat (thermal) burns, affecting the leg(s), unspecified.

An employee was clearing hot plastic waste product from a cooling bath with a hook and placing it onto the floor to be shoveled away for disposal. The employee lost his footing and fell into the hot plastic and water on the floor, resulting in second-degree burns on his right torso and leg, with suspected third-degree burns on parts of his leg.

Hospitalized Leg(s), unspecified Floor, unspecified

Covestro LLC

An employee was walking in the parking lot when they fell to the ground, resulting in a broken leg.

Covestro, LLC.

An employee was clearing out a line when 4-tert-butylphenol (TBP) spilled onto the employee. He sustained chemical burns the head, face, eyes, and also suffered respiratory distress.

Covestro LLC

An employee was working at the chlorine loading station and was changing out a transfer hose from a railcar. Upon disconnecting the hose, the employee inhaled chlorine, requiring hospitalization.

View Covestro LLC's full OSHA safety record →

PetSmart

An employee was walking behind the store with another associate to get paperwork from the delivery driver when she fell on the walkway and sustained a leg fracture that required surgery.

Vail Resorts

An employee fell while giving a skiing lesson and sustained a broken leg.

R B Machine, Inc.

An employee was adjusting the forks on a forklift when a fork detached from the forklift. The employee jumped out of the way but fell on the concrete floor. The employee was hospitalized with a broken hip.

Energy Transfer Partners

An employee attempted to open a door while carrying packages when they fell and suffered a fractured left hip.

New York Life Insurance Company

An employee was playing kickball as part of a team building activity when they fell and suffered a dislocated left foot.

General Polymeric Corporation

An employee was monitoring a rotary press when his left hand became caught in the machinery. The employee's left middle finger was amputated at the distal interphalangeal joint.

MCM Plastics, Inc.

An employee was sweeping in an area with powdered PVC on the floor and began having difficulty breathing and coughing up blood, The employee was hospitalized for inhalation of PVC.

Lawter Inc.

An employee was working on a pastillator machine, which processes resin-based materials into solid pastilles. His right hand became caught between the feed roller (operating at approximately 350 F) and the cooling belt. The employee s glove and shirt sleeve adhered to his arm due to the heat. The employee sustained third-degree burns to his right hand and forearm, requiring hospitalization and surgery.

AdvanSix, Inc.

An employee was troubleshooting a leak on a low pressure (less than 50 PSI) condensate line in the oxidation area of the plant. He was working to remove insulation around a valve when either the valve or the line failed, and hot condensate contacted his right arm, right abdomen area, and the front of both legs, resulting in second- and third-degree burns.

Rochling Machined Plastics

An employee was replacing a fan on a cooling unit. As he went to adjust a pump, the unit caught his right hand and the fan blades severely lacerated his index finger. He underwent a medical amputation to the finger.

T G Meat Center LLC

After cutting a slab of beef short ribs, an employee turned to grab the pieces he had cut and his right hand contacted the saw blade. The employee sustained an amputation to his right index finger.

Professional Flooring Supply

An employee was unloading a carpet pad from a truck when they fell from the truck dock to the concrete below, resulting in five fractured ribs and an injury to their left lung.

EnviroSafe Demil LLC

An employee was inspecting flares processes. The employee received burns to the front side of the body, face and arm from the flares.

Inteplast Group

An employee was removing plastic material from a production line when the machine cycled and amputated his left index, ring, and little fingers.

Regency IHS of Fairwinds Halletsville, LLC

An employee was walking up a walkway to enter a building through the back entrance when she tripped over the lip of the cement ramp. The employee fell and sustained a fractured right hip.